DIY paving slabs made from rubber crumbs. Making tiles from rubber crumbs at home

Production rubber tiles in Russia: a business plan in 4 steps with all calculations, a list of equipment and examples from retail.

Good business- this is one that allows you to earn good money and bring benefits to society.

In this sense, one of best options According to many, this is production of tiles from rubber crumbs.

After all, this little thing in its “past life” was car tires, all kinds of hoses and other similar waste that was toxic to the environment. By setting up the production of rubber tiles, essentially from garbage, you can not only help in recycling waste, but also improve the city or town.

Indeed, rubber tiles for outdoors or large premises have become Lately very popular because it allows you to create almost any floor pattern, is not afraid of moisture and temperature changes, and is not hard or slippery even in the most severe ice conditions. Agree, there are only advantages.

This market in Russia has not yet been filled, so it is quite possible to occupy your niche and get a good share in this extremely promising field.

Rubber tiles: production, product characteristics and market overview

Before moving directly to development, it is necessary to understand the product itself: what rubber tiles are and who needs them. By answering these questions, we will understand whether this is worth doing at all.

What is a "rubber tile"?

As you might guess, rubber tiles are tiles made of rubber. Yes, it sounds very simple and banal, but that’s how it really is. The manufacturer takes two types of crumb rubber - colored (for the surface) and black (for the base), mixes it with a special glue, presses it, and gets the finished product.

Many also produce crumbs themselves - they collect old tires, grind them on special equipment, and thus obtain “reclaimed rubber”. In other words - . True, such rubber still needs to be “devulcanized” so that it is more suitable for reprocessing. Although everything, in fact, depends on the production technology of a particular product.

Rubber tiles: production according to 5 types of use

1. Street paving slabs (gray or black);
2. Tiles for garden plot(most often green, the color of the grass);
3. For children's playgrounds (multi-colored, bright);
4. For sports grounds(with corresponding different types sports markings);
5. Anti-slip coatings and overlays on steps.

*Examples of using rubber tiles.

Also, the tiles can have different thicknesses, which will indicate its durability and protective functions, which means about the price. The thickness is usually from 10 to 80 mm, although another one can be made to order.

In fact, you can produce all this at your own enterprise. The production of tiles from crumb rubber is, in fact, not very diverse - the composition is almost the same everywhere (crumb rubber + glue). The only difference is the color, thickness and shape of the slab.

Production of tiles from crumb rubber as a market

Having dealt with a rough description of the product itself, it’s time to look at the rubber tile market in Russian Federation– does anyone buy it?

Let’s say right away: they are buying, and more and more actively every year. Since this is mainly how often this happens in domestic realities, no one keeps accurate calculations. However, we are confident that the market is growing based on indirect indicators.

Firstly, demand is growing. Recently, children's playgrounds and sports facilities in Russia have become much more picky than before. This is due to both the elections and the World Cup. The fact is that according to accepted standards developed countries According to the standards, playgrounds should not be finished with concrete or asphalt, but with rubber tiles, which (in theory) should reduce the risk of child injuries.

As for the cladding of stadiums and running tracks, there is a direct instruction from international sports organizations on exactly how they should be decorated. And rubber tiles are, as they say, a “must-have” here – that is, a mandatory attribute.

PS. Of course, small manufacturers are unlikely to be able to become the main supplier of rubber tiles to a large stadium (government procurement of this scale has its own “kitchen”), but an order for tiling a playground or sports complex of a school is quite within the capabilities of small and medium-sized businesses.

There is one point here - every year more and more sellers of rubber tiles appear. If they sell it more and more, it means they buy it more actively (no one will work at a loss). And since they buy more actively, they produce more and more, because the common economic truth says: "Demand creates supply".

Production of tiles from rubber crumbs from the point of view of Rosstat

There are more compelling arguments in favor of this business - Rosstat. Yes, it does not take into account small-scale production and does not specifically highlight rubber tiles in general indicators. However, it is quite capable of demonstrating the “average temperature in the room.”

In particular, in the archives of the chief state accountant you can find the following table:

*Production of main types of rubber and plastic products on years.

There we are interested in the last line, which describes the materials. This includes the production of rubber tiles as a branch of the national economy.

As we can see, the production of such coatings increased from 2010 to 2014 from 250,000,000 sq. m. up to 371,000,000 sq. m. At the same time, we see some decline in production in 2013 compared to 2012, but then growth resumed, although not in the same volumes as before.

But that was three years ago, what now? The same Rosstat gives us more relevant food for thought - data on the production of rubber coatings for January 2017 in comparison with the same indicator in 2016.

In the table we see that in January 2017, 1,400,000 sq. m of regenerated rubber plates. Here we immediately note that this is a narrower segment, which is precisely where our products belong. That is, this is good, it allows us to better assess the volumes and growth rates of this market.

So, in January, 130.2% of these rubber plates and coatings were produced in Russia, compared to 2016. Translated into simple language, this means that the figure is 1,400,000 sq. m of rubber plates – this is 30.2% more than in January last year.

Here we actually got the growth rate of this market at the beginning of 2017: +30% compared to last year’s figures.

The table also contains a comparison of January 2017 to December 2016, but here you need to take into account the seasonal factor: in January, almost a week falls on new year holidays, and production this month is always lower than the previous one. Therefore, it is necessary to compare data from January to January, December to December, etc.

Production of rubber tiles: determining the cost

One of the main criteria is the ratio of the price of the final product to the costs of its production.

We will talk about the cost in the appropriate section, after describing the equipment and calculating the costs of labor, and now let's indicate approximate prices tiles with different characteristics.

As we wrote earlier, the tiles differ little in their structure. The main difference is the size and thickness. This directly affects its weight, and therefore the amount of rubber raw materials that we need for its production.

*Approximate prices in Russia as of the end of 2016.

Prices per 1 sq. m on the open market for rubber tiles Russian production will fluctuate between 1,000-2,000 rubles depending on the thickness of the canvas. You can also find Chinese crafts for 700-800 rubles per 1 sq. m. m., but experts recommend treating such products very carefully, because poorly glued crumb rubber can fall apart the very next day.

At the same time, Chinese, as well as, by the way, European manufacturers do not include Russian winter conditions in their operating standards. But it is harsh and can literally destroy unprepared material. Therefore, it is recommended to buy high-quality domestic tiles made from crumb rubber.

The production cost of rubber tiles starts from 650 rubles per m2 and can reach up to 1,250-1,500 rubles for particularly thick slabs.

In fact, a lot depends on factors such as office rent, Communal expenses, logistics, etc. Therefore, the price for production in the Moscow region and somewhere beyond the Urals will be different. The selling price, however, will also be different (this time in favor of Moscow).

Rubber tile production technology

Having realized the needs of the market, it is worth moving on to the production part - determining what equipment is needed for the production of rubber tiles, what technical processes will need to be established, how many employees will you need to provide production process etc.

Let's start with the fact that not one, but two technologies for the production of rubber tiles are now used:

1. Hot pressing technique.
2. Cold pressing technique.

1) Hot pressing.

This technology for the production of rubber tiles was especially popular in the early days after the material appeared on the market. Russian market. The method is cheap, fast and relatively simple. But at the same time, it is toxic, and the product after its use is of poor quality and quickly falls apart. This technology is often used by Chinese manufacturers when working on the cheapest goods.

Its essence is that the crumb rubber is not so much glued together with a special compound, but rather baked on a special press machine. At first glance, the resulting tile differs little from higher quality samples, although, of course, the smell of burnt gum is much stronger. But who on the street can smell it? So many people are happy with the state of affairs.

Or rather, it was fine until the Russian buyer figured out this scheme.

The fact is that such purchased and installed tiles “come off” with the first snow. Or maybe it won’t even reach it, because compressed and heated rubber, unlike glued rubber, immediately breaks its structure under the influence of temperature changes.

If you live in a country with a moderate, stable climate, then it will last quite a long time, but we are talking about the Russian sharply continental climate. Here and concrete plates They don’t always withstand the load, let alone pressed elastic?

The widespread use of such technology, by the way, was one of the reasons for the decline in production in 2013. By this time, the first buyers of rubber tiles had become disappointed in them, because... After 1-2 winters, such a product disintegrated back to the state of crumbs. The result was a wave of bankruptcies of enterprises that tried to sell low-quality products at high prices.

2) Cold pressing.

Since 2014, Russians began to better understand rubber tiles, which gave this market a second wind, because now tiles can be produced using more modern and high-quality equipment.

Cold pressing takes a long time and is not as profitable as hot pressing, but it is much more effective. Pressed crumb rubber with high-quality glue will withstand more than one winter.

Why didn't they switch to cold presses earlier? Equipment for the production of tiles from crumbs is much more expensive than that required for the hot method. For large enterprises the difference can be hundreds of thousands of euros or dollars. This makes the business less attractive from an investment point of view.

Cold pressing technology goes through the following stages:

1. Mixing glue and rubber crumbs in special industrial mixers (preparation of raw materials).
2. The resulting mass is placed in prepared molds.
3. The press forms slabs with a pressure of more than 5 tons.
4. The resulting slabs are placed in drying chambers - there, at a temperature of about 60 degrees Celsius, the products are dried for 5-6 hours (depending on the thickness of the tiles).
5. The final stage is drying at room temperature and quality control on a special table.

For comparison, the hot pressing method assumes that the mold is heated directly under the press. At the same time, the amount of adhesive in this form is much less, which is why it needs to dry in special conditions then no need. This means you won’t have to buy dryers. However, the quality will be much worse.

Raw materials for the production of tiles from crumbs

Frankly speaking, the answer to this question lies in the subtitle itself - yes, tiles are made from rubber crumbs mixed with glue. Everything seems simple. But, as often happens, the difficulties are hidden in the details.

1. Rubber crumb.

In general, finding a supplier of crumb rubber is not difficult. This recyclable material is available in abundance today because it is made from car tires who have served their time.

A ton of such regenerated rubber crumb will cost 19-20,000 rubles (multi-colored ones are a little more expensive). A special polyurethane composition, adapted for cold pressing, can be found on the market at a price of 170-210 rubles per kilogram. A similar option for hot technique tile production - 140-180 rubles for the same weight.

2. Glue.

Note that in this matter it is not so much the rubber that is important, but the glue.

The characteristics of recycled tires are approximately the same. But the glue, which in the future will bear the entire load due to changes in temperature and humidity, may be different.

Therefore, you should carefully select glue in accordance with the price/quality ratio. If you have just started your business, it is better to purchase polyurethane from several manufacturers to check which one you can trust.

3. Other consumables.

By the way, on the list Supplies It is worth including dyes. Of course, you can purchase multi-colored crumb rubber in advance.

But, firstly, it is more expensive, and secondly, you will never know in advance what color the buyer will like this season. A suitable dye costs 80 – 200 rubles per kilogram.

Equipment, workshop premises and other components of industrial production of rubber tiles

We have already understood from reading the previous sections that in the production of tiles it is not so much the raw materials that are important, but the equipment - it is this that accounts for the largest share of costs.

According to market players, for one small workshop for 3-5 workers it is necessary to purchase equipment worth 1,500,000 - 4,000,000 rubles.

Everything here is also very ambiguous. Equipment for hot pressing is cheaper, and equipment for cold pressing is more expensive. The most expensive thing is to install an entire assembly line for cold pressing. At the same time, these lines are also very different in price because some are more automated, while others are less.

On average, you need to focus on 2-2,500,000 rubles of initial investment:

Equipment	Sum	Qty
Raw material mixer (mixer)	100-200,000 rubles	2
Volcanic press (with a capacity of approximately 100 sq. m. tiles per day)	From 350,000 rubles	1
Press forms	OK. 30,000 rubles / pcs.	From 2 pcs.
Drying chamber (heat cabinet)	From 100,000 rubles	1
Forming tables, trolleys, scales and other auxiliary equipment	From 50,000 rubles

Equipment for the production of rubber tiles (assembly belt)

If you need more serious production, then you cannot do without an assembly line. Here's what this equipment includes:

Name	Qty
Fixing stand	1
Shredding machine	1
Cyclone	1
Belt Conveyor	1
Chip production machine	1
Wheel cutter	1
Screw conveyor	1
Press forms	1-2
Cutting machine	1
Thermal cabinet	1
Hydraulic Press	1
Vibrating table	1
Forming table	1

TO necessary equipment It’s worth including having a car, otherwise how are you going to deliver tons of tiles to the assembly site?

The cost of an assembly line is about 3,500,000 - 4,000,000 rubles, although incomplete lines can be found on the market for 2,000,000 rubles.

Note that almost all assembly lines presented in Russia made in China. The only exception is the most expensive units. To work on such a line you need 3-5 people, depending on the level of production automation and its volume.

Speaking of volumes, the average assembly line produces from 1000 to 3000 sq. m of rubber tiles per month. To produce the same volume of products in the usual way, at least 7-8 people will be required. That is, there are already serious savings on wages.

Another important point: to accommodate an automated line for the production of tiles from rubber crumbs, a minimum of 80 square meters will be required. m. of free space, as well as access to voltage lines with a power of 15 kW per hour (this is how much the machines consume). This is not to mention the ventilation system - fumes from heated rubber and glue are quite toxic, although with the proper level of respiratory and eye protection they will not cause much harm.

Staff

As already mentioned, such an enterprise can produce 1,000-3,000 square meters. m. rubber tiles. However important nuance– the maximum scale of production can be achieved only when working in three shifts. The equipment doesn’t care – it doesn’t get tired, but people do.

A minimum of three operators are required to operate one automated belt. When working in three shifts, it turns out that the staff should be 9 people. If the scale of production is larger, then 4-5 people will be needed per shift.

However, you should not immediately set yourself up for emergency work in such an intensive mode. Immediately after starting a business, the main problem will not be to produce tiles, but to sell them.

Thus, you will not need three shifts of workers. But over time, when you acquire contacts, form your own established sales scheme and begin to scale your business, then you will need to add staff.

We present to your attention a detailed video

about the production of rubber tiles

We calculate the income and expenses of the business for the production of rubber tiles

Finally, we have reached the culmination of any business plan - profit calculations. To determine how much we earned from the company of our rubber dreams, we must first accurately calculate the cost of consumables and employee salaries.

Let's assume that we will work in one shift. The salary fund for three people is about 75,000 rubles. They must work in a room of 80 square meters. m - which means its rent will cost 10 - 15,000 rubles.

For production 1 sq. m of rubber tiles of medium thickness (40 mm), we will need the following consumables:

480 Dye
0.35*90 rub.31.5

With production volumes of 1000 sq. m. per month we receive an amount of about 865,000 rubles. To this it is worth adding electricity and other utility costs - about 8,000 rubles per month.

Total expenses per month – 950,000 – 1,000,000 rubles.

What are the incomes?

Rubber tiles 40 mm thick cost 1350 – 1650 rubles per 1 sq.m. Taking into account inflation, when making calculations it is worth taking the larger amount, because... a constant rise in prices is the only thing that every Russian can be sure of (check the Rosstat website if you don’t believe it).

So, the minimum volume is 1,000 sq. We can sell m of tiles for 1,600,000 rubles. Using simple calculations, we can determine that the net profit will be at the level of 600,000 rubles per month. It is not surprising that this business is considered very attractive - not every manufacturing sector can boast of such indicators.

If we assume that on equipment for the production of rubber tiles we spent about 3,000,000 rubles, then business payback is approximately 4-6 months.

We must also take into account that we took the minimum production volume. If you can immediately find a buyer for 3,000 sq. m of tiles, then you will pay back the production three times faster – in a couple of months. However, in business the saying is always relevant: we hope for the best, but prepare for the worst.

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Year after year rubber coverings are becoming more and more popular. There are several reasons for this:

• covering a sidewalk with rubber tiles is much cheaper than covering it with asphalt or concrete;
• rubber tiles are pleasant to the touch, it is useful to walk on them barefoot, so they are ideal for covering children's and sports grounds;
• This material is convenient to transport and lay; the tiles do not crack or deform.

Rubber tiles are becoming more and more wide application. Today they lay out sidewalks and paths with it. adjacent areas, sports and children's playgrounds, summer cottages, stairs and much more.

The production of rubber tiles is a business for the future. This suggests that the material cannot but be in demand. Therefore, more and more enterprises producing rubber coatings are appearing on the market. Entrance fees to the business start at $150,000. The main costs go to the acquisition of the line, commissioning and development of the technology. The main difficulty in organizing a business is finding suppliers of reliable equipment. The high demand for rubber coatings created an increased demand for the purchase of machines for their production, which, in turn, attracted manufacturers of low-quality equipment to the market.

How much can you earn?

Rubber tiles are 3-4 times more expensive than their concrete counterpart - paving slabs. The cost of one square meter, depending on the thickness of the product, starts from 1050 rubles (for a tile 10 mm thick) and reaches 1800 rubles (for a tile 80 mm thick). The average productivity of modern lines ranges from 1000 to 3000 sq.m. per month. It is not difficult to calculate the potential turnover of even a mini-enterprise. It ranges from 1.0 to 4.0 million rubles per month.

Rubber tile production technology

There are two common technologies for producing rubber tiles:

1. hot pressing method;
2. cold pressing method.

Each method has both its advantages and disadvantages. Moreover, the first option has much more significant disadvantages.

The hot pressing method is used by those manufacturers who decide to save on the purchase of expensive equipment. Today, Chinese production lines are actively offered to our entrepreneurs. Although the lines do have high productivity and are much cheaper than their analogues, the rubber tiles produced using such equipment are of very poor quality.

The point is that under the influence high temperatures the tiles get a persistent smell of burnt rubber. As a result, it emits not only bad smell, but substances harmful to humans. In addition, the product obtained in this way will be short-lived, hard and fragile. As a result of operation, such tiles quickly deteriorate under the influence of the environment.

Despite the low quality of the resulting products and questionable safety, many continue to use the hot pressing method. This is explained by two main reasons:

• low cost of equipment, which means a lower entrance ticket to the business;
• lower costs for raw materials, since the process of melting rubber reduces the consumption of polyurethane.

As a result of this, products are obtained at a low cost and a competitive price in the market. But there are no prospects for a business built on this technology. Having purchased tiles once, the client, convinced of the low quality of the products, will no longer place a repeat order.

The cold pressing method allows you to obtain rubber tiles of a completely different quality. Products using this technology are more elastic, flexible and durable. The price for quality is higher costs for the purchase of equipment and reduced line productivity. The price difference compared to hot presses can be hundreds of thousands of dollars.

The cold press production process looks like this: in the following way: at the first stage, the components of the future product are mixed using mixers. Next, the raw materials are placed into molds. Then the molds are loaded under the press, where the molds are compressed with a load of 5 tons. At the next stage, the trolley with forms moves to drying chamber, where the products are kept for 4-6 hours at a temperature of 60 degrees. After drying is complete, ready tiles unloaded onto a special table for quality control.

Raw materials for the production of rubber tiles

The main raw materials for the production of rubber tiles are crumb rubber and polyurethane binder (glue). Crumb rubber is purchased from suppliers. The average price is 19,000 rubles/ton. Polyurethane glue for hot pressing costs from 140 to 170 rubles per kilogram, for cold pressing - from 170 to 200 rubles / kg. You should approach the purchase of this component very carefully, because the strength of the connecting component depends on the quality of the connecting component. finished product.

To give products an aesthetic appearance, dyes are actively used in the production of tiles. Depending on the type of color, the cost of the dye varies from 80 to 190 rubles/kg.

Premises and equipment

The price of a set of equipment depends on the production technology. A mini-factory for the production of rubber tiles by hot pressing will cost from 1.5 to 2.5 million rubles. Practically, 90% of line suppliers are Chinese manufacturers. The capacity of the hot pressing line ranges from 50 to 100 sq.m. per shift and can be serviced by 4-5 workers.

The cost of a set of equipment using cold molding technology starts from 3.5 million rubles. Production line consists of a hydraulic press, mixers, a heating cabinet, a mold, stands for fixing tiles, molding tables, an electric heater and auxiliary equipment(scales, carts, work equipment).

No matter what configuration the line is supplied in, an area of ​​80 sq. m. is required to accommodate it. m. The room must be heated, well ventilated and with sufficient electrical power (machines consume 15 kW/hour).

Production of rubber tiles - video

One of the types of materials actively used in landscaping today is rubber tiles - a fairly durable and easy-to-use paving surface. Having appeared in stores, it almost immediately gained a good position among other types of paving coverings.

Such tiles have many advantages, among which there is also an anti-slip feature; it is thanks to this unique advantage that this type of tile can be used all year round. And even if a crust of ice appears on such a coating during icy conditions, it can be easily removed using a regular crowbar.

A profitable and long-lasting material is all rubber tiles

Operating period of rubber paving slabs lasts for several years, is a highly durable material, even in the presence of frequent mechanical influences, this coating does not deteriorate or wear off. Another great advantage of this coating is the absence of puddles on it; even after heavy rainfall, there will be no even small accumulations of water on the surface of the rubber tile. The disappearance of puddles occurs due to the fact that all tiles have high porosity, which is why they have a drainage effect.

In addition to the fact that such material will almost always be dry, despite the abundance of rainfall, it can be used as a coating on any type of base. It doesn’t matter what this type of tile is laid on, gravel or asphalt, this tile will hold up great long time, and even after years it will not lose its advantages. It is precisely because of such serious advantages that this type of tile is only increasing in popularity. Of course, the cost of such material does not always make it possible for those who wish to purchase it, but this does not mean that one can only dream of a good paving surface near their home.

You don’t have to buy it, you can make it yourself

In fact, you can make rubber tiles with your own hands, and the manufactured material will have no worse appearance and quality than similar manufactured materials sold on the market. For self-made This durable tile uses crumb rubber and is made from recycled car tires. Since natural or artificial rubber is present in the manufacture of tires, due to their processing, the manufactured crumb rubber, like the original products, is wear-resistant to various mechanical influences.

The ability to process the original product into a secondary one allows not only to produce a new one durable material, but at the same time it is safe to dispose of deteriorated material, in the form of which tires act. And although it is indeed possible to make rubber tiles with your own hands, it is still worth knowing that in order to achieve what you want, you must have special equipment, the cost of which is too high, therefore, it does not make sense to purchase it for making a small amount of tiles.
To make the material you will have to prepare well.

It’s easier to purchase the required amount of such material on the market, but if you plan to open your own business producing such high-quality coating, then you can rent the necessary equipment for the first time. To produce such material, it is necessary to prepare such elements as a heating oven, mixer, hydraulic press, molds, tables. The process of manufacturing rubber tiles begins with the removal of steel elements present in rubber tires. Then rubber products are crushed, maximum size one particle should not exceed 4 mm.

A polyurethane mixture and pigment are added to the crushed rubber, after which all these components are thoroughly mixed. The finished mixture is poured into molds and subjected to vulcanizing pressure. Tile production can take place in two pressing methods. During the hot pressing method, processing takes only 15 minutes at a temperature of 140 degrees. Cold pressing lasts as long as 4 hours at a temperature of 80 degrees. But, despite the existing differences in temperatures and processing times, the end result is no different and has the same characteristics.

But it's worth considering small nuance, making rubber tiles with your own hands will be much cheaper when using the hot pressing method, but if production has already started and you need to increase productivity, then it is better to use the second cold pressing method.

The production of tiles from crumb rubber can be considered a profitable business. This is due to the profitability of these products and the low competitive environment. The high demand for these products is explained by their long service life compared to other materials. Unlike other types of paving, rubber tiles are distinguished by their non-slip surface and frost resistance. This quality allows them to find a wide range of applications.

Modern equipment allows us to produce tiles High Quality, which will not crack due to temperature changes and crumble. Correct installation tiles allows natural precipitation to pass through it, which is an undeniable advantage. This coating will remain clean and dry during rain or spring snow melt.

A wide range of products and their colors allows you to choose the required size and color of the coating. To decorate the playground area, you can use tiles with a variety of patterns. Producing such products at home with your own hands can be considered as a trial option. Creating a tile in a similar way takes a lot of time and allows you to produce a minimum amount of products.

Most often this coating is used:

Products can be sold through private companies, construction retail chains, and construction organizations. In addition, laying the coating can be done with your own hands.

Production Features

Price for finished products taken from the calculation spent materials. The more ingredients used in the production of the tile, the more expensive it will be in finished form. Average retail price finished colored tiles can cost approximately 1,500 rubles per square meter.

When producing products from crumb rubber, it is necessary to strictly adhere to the production technology:

The use of the cold pressing method allows us to obtain high quality products with good resistance to environmental influences. The product receives high density, strength and flexibility.

Equipment and price

Regardless of the type of production , be it a private business or industrial production of products, you will certainly need equipment for the manufacture of rubber tiles.

Equipment for the production of rubber tiles usually includes:

As additional equipment for rubber tiles, you will need to purchase a heating cabinet, a platform for a mixer, a molding table, and stands for fixing the tiles.

The purchase of all equipment for medium-sized production, taking into account its delivery and setup, will cost about 2,000,000 rubles. But it will not be possible to start production if there is a lack of raw materials. D For production you will need crumb rubber, dyes and glue.

The average cost of a ton of crumb rubber is 19,000 rubles. Depending on the choice of pressing (cold or hot method), the cost of the glue will be from 140-200 rubles per kilogram. For release multi-colored tiles You will need to purchase dyes. The price for 1 kg of dye varies between 80-190 rubles.

Selecting a room

It will not be possible to open a full-fledged production without the availability of the required premises. Its size is determined by the scale of the products produced. According to requirements environmental safety the manufacturing facility for such products must be located in a suburban area. There should not be a residential area near its location.

The rent must be reasonable. When renting an object, you should take into account not only its area, but also its height. These parameters are required for placing equipment. It is recommended to choose a room with office rooms so that all employees can be located in the same area and control the tile manufacturing process. It is advisable to choose an object located near transport routes.

Production flaws

When starting a new business, you may encounter some risks:

Before starting your business, you should collect everything Required documents and receive a certificate for manufactured products. It is also recommended to find a trusted supplier of equipment and raw materials in advance. In this case, you can hope for warranty service for the equipment, which will allow you to avoid long downtime. It is necessary to outline in advance possible markets for the finished material. You should also rent a territory of sufficient area for production and storage of products. After this, you can start purchasing equipment and raw materials, finding personnel and starting work.