Own production of forged barbecues. Your own business in the production of barbecues. What are the design features of barbecues?

• Briefly about the business:
  • starting capital – 90 thousand rubles,
  • profit per month - 56 thousand rubles,
  • payback period – 2 months.

If you know how to handle a welding machine, then the production business metal barbecues will suit you quite well. The idea can be implemented with minimal investment - however, in this case the income received will be less.

Interest in active outdoor recreation is growing, and sooner or later any family comes to the idea of ​​​​the need to acquire their own barbecue and smokehouse. Moreover, the deadline beneficial use These products are often not very large (the metal “burns out”), so periodically there is a need to replace them. The idea of ​​the business is to produce barbecues, smokehouses, and skewers. By and large, a barbecue is an ordinary metal box on legs (additionally, holes are often drilled in the side walls for air ventilation so that the coals smolder better). The smokehouse is a sealed metal box with a lid. For the smokehouse you will need 1-2 more metal gratings, which are installed inside the product.

It would be impossible for any welder to produce such a product. a lot of work. You can come up with design features yourself, or take as a basis samples of barbecues and smokehouses sold in stores, or find information of interest on the Internet. Barbecues and smokers are usually sold in tourist, fishing, or hardware stores.

Note!

Products can be made from either ordinary “rusting” iron or stainless steel.

If you are not friendly with a welding machine, then you can agree with the welders to work for mutual benefit. You give them orders, they give you finished products. Implementation finished products, of course, falls entirely on you. As for providing welders with raw materials (sheet iron), everything is individual. You can provide the welders with sheet iron, or they themselves can make smokehouses and barbecues from their own material.

What are the design features of barbecues?

Barbecues are stationary, portable (collapsible) of various sizes. Smokehouses are also portable and stationary. There is a demand for all types of products, so it is necessary to make things for every taste and budget. Stationary products can also be carried in a car, but they take up too much space, so, as a rule, they are installed once at the dacha and are not touched again.

During production collapsible barbecues minimal involvement of a welder is required - you only need to weld the ears for connection components, the rest of the work consists of cutting rectangles from a sheet of metal the desired shape. Plus, the bottom edge of vertical walls is often bent by 1-2 cm so that the bottom rests on the stop of the vertical walls.

The grill itself consists of 4 legs, 4 vertical walls and a bottom. There are 9 items in total. All of them are metal rectangles, only some need to be bent (the legs are along the entire length - a long corner is obtained; and the vertical walls have a small bend of 1-2 cm at the bottom at an angle of 90 degrees so that the bottom rests on the stop). Sometimes, instead of bending, small corners are welded to the vertical walls (to support the bottom).

It must be remembered that the thickness of steel or iron directly affects the useful life of the product. A brazier or smokehouse made of thin steel up to 1 mm thick will burn out after 1-2 seasons.

A smokehouse or barbecue made of thicker iron or steel provides more uniform heating throughout work surface, which makes the preparation of kebabs or smoked meats better.

Equipment for the production of barbecues and smokehouses

To implement and successfully run a business producing metal barbecues you will need welding machine, a small locksmith workshop with necessary equipment for working with metal - a machine for longitudinal-transverse cutting of metal, a workbench, a vice, a chisel, a hammer, drilling machine, emery wheel, metal scissors... In principle, you can use an ordinary garage for these purposes.

Of the listed equipment, the most expensive is the longitudinal-transverse cutting machine. Its cost starts from 250 thousand rubles, but can be found for less. It allows you to unravel metal sheets or rolls into blanks of the required length and width (strip). Can also be used manual machines for cutting metal (cost from 20 thousand rubles) - however, they all have a thickness limit sheet metal, but are quite suitable for making barbecues and smokehouses, since some can quite freely cut metal sheets up to 8 mm thick. The cost of a welding machine is from 5 to 50 thousand rubles.

Metal for making barbecues and smokehouses

Finding a good sheet metal supplier is important. The thickness of the metal and the quality of the weld are very important characteristics finished products. You can buy sheets directly from manufacturers; at the first stage of activity, you can purchase metal sheets secondhand through regular advertisements on the Internet.

Metal sheets are divided into two main types - hot rolled and cold rolled. The sale and delivery of sheets can be carried out in different ways - thin sheets are rolled into rolls and delivered that way, thick sheets cannot be rolled, and they are delivered as is. Sheets are also divided according to rolling accuracy (normal and increased), flatness (high and normal) and type of edge cutting. Cold rolled sheets are usually sold in sizes 1m * 2m; 1.25m * 2.5m, either in other sizes or in rolls 1.25m wide.

Hot-rolled sheets with a thickness of up to 3.9 mm are available in rolls with a width of 1.25 meters, or sheets with dimensions of 1.25 * 2.5 meters. There are also sheets of other sizes (for example, with a thickness of 4 mm to 12 mm there are sheets measuring 1.5 m * 6 m).

Metalworking plants produce sheets and rolls of other sizes using slitting and cross-cutting machines. Some welders claim that hot-rolled steel welds better, but it would not be very correct to talk about any clear advantages. Both steels weld well.

Cold rolling makes it possible to obtain sheets with a thickness of less than 0.8-1 mm, which is unattainable with hot rolling. Cold rolled sheet has a better finished surface and more high accuracy sizes. The cold rolling process is more energy intensive, so "cold rolled" sheets are generally more expensive.

Depending on the steel grade and processing method, hot-rolled steel is divided into strength classes. Depending on the steel grade and processing method, cold-rolled steel is divided into strength classes, finishing group and drawing ability.

The cost of the product will directly depend on the material from which it is made. The cost will also depend on the grade of steel.

There are a lot regulatory documents, defining quality standards for rolled sheets. In particular, GOST 14637-89, GOST 16523-97, GOST 19903-74 determine the standards for the manufacture of these products and the range of metal.

Sellers often announce the cost of goods in tons. You must have a table of correspondence between various cold and hot rolled sheets before your eyes.

In particular, a cold-rolled sheet of 08ps steel with dimensions of 1000x2000x0.5 mm will weigh about 7.85 kg. There are thus 127 sheets in one ton.

A cold-rolled sheet measuring 1000x2000x2 mm weighs 31.4 kg. There are 31 sheets in one ton.

A cold-rolled sheet measuring 1250x2500x1 mm weighs 24.6 kg. One ton contains 40 sheets.

Prices for sheet metal change quite dynamically depending on the market. It all depends on many factors: on the supplier - whether the hardware is “left-handed” or not, whether the supplier is a manufacturer or a reseller, on the location of the seller, on the volume of purchase. It is clear that the price in Chelyabinsk and Cherepovets for sheet iron will differ significantly from the price, for example, in Yakutsk or Petropavlovsk-Kamchatsky.

It should be remembered that the cost of rental depends on the grade of steel, the accuracy of the rental and other characteristics, so focusing on the first announced prices will not be entirely correct - you need to clarify all the details.

In particular, in terms of 1 sq. a meter of sheet iron 0.5 mm thick costs about 150-200 rubles.

1 sq.m. sheet iron 1.5 mm thick costs about 350-400 rubles. You can order sheets to metalworking enterprises required sizes, in this case the cost of 1 sq. meters of sheet will increase.

1. A steel sheet xk 1250x2500x0.8 mm costs about 670 rubles. per piece (37 thousand per ton);
2. A steel sheet xk 1250x2500x1.2 mm costs about 1,033 rubles. per piece (35 thousand per ton);
3. A steel sheet xk 1250x2500x1.5 mm costs about 1,250 rubles. per piece (34 thousand per ton);
4. A steel sheet xk1250x2500x2.0 mm costs about 1,650 rubles. per piece (33 thousand per ton).

These prices are fairly average; it is necessary to take into account the region and market volatility.

Sales of barbecues and smokehouses

Now regarding the marketing of finished products. This is actually the most important question. You can sell smokehouses and barbecues yourself by placing an ad in the media and on the Internet. Or open a store selling metal products. You can hand over for sale to shops - tourist, fishing, hunting, household. Offer your product to online stores.

Calculation of the cost of manufacturing a barbecue

For a barbecue measuring 40 cm * 20 cm * 15 cm (where 40 cm is the “long wall”, 20 cm is the “short wall”, 15 cm is the height of the walls) it will take approximately 0.26 square meters. m. sheet iron. Plus 4 legs - if you make the corners yourself from sheet iron - this will take strips of iron 40 cm long and 5 cm wide, in this case an additional 0.08 square meters is added. m. Thus, a grill with the indicated dimensions will take about 0.34 square meters. meter of sheet iron.

Cost price 0.34 sq. m will be 50-65 rubles with a sheet metal thickness of 0.5 mm. Retail price such a barbecue costs about 200-300 rubles. Markup on ready product, thus, is 300%-500%. True, you can use it for no more than one season due to the thickness of the metal, but that’s not the point - you can independently calculate the profitability based on the required parameters and dimensions of the product.

Knowing the prices for sheet iron in your region, you can easily calculate how much “iron” and money will be spent on making a barbecue or smokehouse.

If there is good demand for the product, this is very profitable!

exhaust ducts natural ventilation it is necessary to make from the following premises of the house: sanitary premises - bathroom, toilet, laundry room. kitchens. dressing room, pantry - if the doors of the premises open into the living room

paper bags, custom furniture, decorative concrete, animal feed, wooden toys, tailoring, home blacksmithing, donuts, spices, water, cinder blocks. Let's sum it up: the production of any product is the most

Organizing pleasant leisure time in nature worries every owner country house or dachas. With the onset of warm spring days comes the anticipation of weekends, holidays and vacations in order to escape from the bustle of the city and enjoy communication with friends and relatives under the shade of your own garden, on the shore of a pond or on a cozy terrace.

It is simply impossible to imagine such an event without preparing aromatic, delicious kebabs. The very premonition of a country picnic is darkly connected with the picture of pleasant chores around skewers with skewered pieces of juicy meat and friendly gatherings where you can enjoy the taste of your favorite dish.

The barbecues from the manufacturer, which our company offers to all fans of leisure time against the backdrop of nature, will help you prepare shish kebab of impeccable quality in a comfortable and convenient environment.

We offer the best purchasing conditions

Cooperation with us allows clients to take advantage of the benefits of purchasing from a manufacturer with extensive experience in this market segment:

• For 7 years, a team of professional craftsmen and qualified managers has been constantly improving the range of products, introducing new developments in manufacturing technology, selection of materials and designer decoration samples of forged products;
• own production barbecue allows you to hold, without modesty, best price for the end consumer and fulfill any of your individual orders;
• the accumulated experience allows us to respond in a timely manner to changing market requirements - we know what the end consumer wants and we know how to satisfy their needs;
• constantly represented in the catalog varied selection models for every taste, which will be an excellent purchase for both private ownership and entrepreneurs.

Many of Russia's largest hypermarkets have been cooperating fruitfully with our company for a long time. Mangals from the manufacturer are in constant demand and favorable price, especially when purchasing in bulk.

Advantages of our barbecues

Numerous customer reviews indicate undeniableadvantages of the purchased products:

• the use of high-quality steel avoids the danger of deformation and burnout. Barbecues with a wall thickness of 3 mm or more serve the owner for decades;
• the use of modern brands of primer, metal for paint, polymers and surface patination are effective in combating corrosion and give products an attractive appearance;
• own production of barbecues is a unique opportunity to fulfill an order of any complexity and create exclusive creations of blacksmith art.

Our customers can choose and buy models with different functionality, in a wide range of dimensions and the availability of additional accessories. Convenient conditions for placing an application and order, prompt production and delivery at the agreed time to the specified address - we work with the desire to serve each consumer with the greatest comfort.

The most serious business is the manufacturing business. You can produce anything you want, as long as you have the desire and skillful hands. At the same time, it is not at all necessary to have large capital: there are a lot of goods, the production of which can be started virtually from scratch. You will only have to spend money on tools and not a large number of raw materials. One of these products is the barbecue...

Room

There should be no problems with choosing a place to locate a mini-production. If you live in a private house, then it can become your main production site. You can successfully locate yourself in a garage or on summer cottage. Manufacturing process does not present high requirements to the infrastructure of the site, the only thing that is required is large electrical power to operate the welding machine. Subsequently, you can move to rented premises, hire qualified craftsmen, expand the range (produce not only barbecues, but also, for example, Forged Products) and form a staff of sales managers.

A business can be registered as an ordinary individual entrepreneurship using a simplified taxation system. Although, at first, you can do without registration at all. Legalization will only be needed when you reach a decent turnover.

Business areas

With such a primitive product as a barbecue, you can come up with many interesting solutions. For example, you can produce inexpensive serial barbecues in the cheap price segment up to 1000 rubles. These are thin mini-barbecues of a collapsible type. Such barbecues, complete with skewers, can often be found in Lenta or Auchan hypermarkets. The main emphasis is on mass production and finding large distribution channels.

Another option is the production of forged (decorative) barbecues, costing at least 5,000 rubles. They can also be produced in collapsible versions with the addition of forged elements, with stands for firewood, with the functions of a smokehouse and a brazier.

Such products are a real decoration for the courtyards of private houses, dachas and tourist centers. And the buyer here will be richer.

The production of such products takes much longer, and they are sold much less often than cheap options. But due to the higher price, the income from the sale of decorative barbecues can be no less.

For private craftsmen and small industries Another method may be suitable - the production of barbecues for individual orders. These barbecues will cost from 70 thousand rubles. Products of this type are something like a barbecue - a gazebo. They may include several functional zones: a section for a roasting pan, a section for an oven with a cauldron and a large table for preparatory work, woodshed and removable roof with chimney. Such a barbecue may contain many unique decorative solutions, forged patterns, etc.

The customers of such products are very wealthy clients: owners of cafes and restaurants, residents of expensive mansions. Here, 90% of success will depend on the imagination and experience of the master. One product can be produced for several days, so there can be no question of any serial production. Just 5–10 such products will allow you to earn from 400 to 800 thousand rubles.

Materials for production

The main materials for making barbecues are steel sheets (1-2 mm) and bolts. Necessary tools are a welding machine, a drill and a tape measure.

Steel sheets are purchased in bulk at construction markets or from the manufacturer (a more profitable option). On average, a ton of steel sheet 1mm thick will cost 30 - 40 thousand rubles. Price per square meter is 300 – 350 rubles. To produce a mini-barbecue in a collapsible format, 1-2 square meters is enough. meters (for the frame, legs and several skewers).

An example diagram looks like this:

How to set up sales of barbecues

The ideal option for selling manufactured products is to enter into agreements with small hardware stores and owners of retail outlets in markets. You can offer products when visiting potential customers directly, or place advertisements on the Internet. The Internet today provides such opportunities that it makes virtually no sense to spend money on other advertising (TV, banners, radio, newspapers). You can post information on Avito, in in social networks, make your own business card website (there are online designers for this), launch contextual advertising in your region, and so on.

If it doesn’t work out with establishing trade relations, then you can organize trade in barbecues yourself. In the spring and summer (barbecue season), place your barbecues on a highway with a lot of traffic (summer residents, vacationers, etc.). The range of products can be expanded to include firewood, coal and lighter fluid.

Welded collapsible grill, dimensions (HxWxD, mm): 290x900x350, legs - profile pipe, body - sheet, 4 mm thick. Has a stand for firewood. Completely disassembled for ease of transportation.

Price: 7000 rub.

Brazier M-2

Brazier - welded brazier, stationary, dimensions (HxWxD, mm): 290x900x350, material - 3 mm steel, barbecue stand material - 4 mm steel, stand for skewers, 3 levels for selecting heating intensity, two drawers for removing ash and coals. If desired, it can be equipped with legs. extra handles and more. Also suitable for installation in summer kitchen, oven, barbecue.

Price 9000 rub.

Brazier M-3

Stationary grill, with elements of artistic forging, standard sizes(HxWxD, mm): 290x700x350, material - 3 mm steel, shelf for firewood, removable brazier for cleaning ash. If desired, all dimensions and height of the stand can be changed.

Price: 5000 rub.

Brazier M-4

Stationary barbecue with elements of artistic forging for a summer house or a country house, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel, there is a firewood rack and a side auxiliary stand, for example for dishes. If desired, all dimensions and height of the stand can be changed.

Price 6000 rub.

Brazier M-5

Stationary barbecue with elements of artistic forging, standard dimensions (HxWxD, mm): 290x900x350, material - 3 mm steel, differs from previous models in that it has a special neck for cooking over an open fire. If desired, all dimensions and height of the stand can be changed.

Price 7000 rub.

Brazier M-6

Stationary barbecue with elements of artistic forging, removable brazier, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel, there is a firewood rack, as well as additional shelves at both sides. If desired, all dimensions and height of the stand can be changed.

Price 10,000 rub.

Brazier M-7

Small compact grill, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel. Small dimensions allow you to easily fit it in the trunk of any car. If desired, you can order removable legs, as well as change any of the sizes.

Price 4000 rub.

Brazier M-8

Stationary grill with one pair of legs, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel. Budget model for lovers of barbecue and countryside holiday. If desired, all dimensions and height of the stand can be changed.

Price 5000 rub.

Brazier M-9

Stationary barbecue with elements of artistic forging, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel. If desired, all dimensions and height of the stand can be changed.

Price 5000 rub.

Brazier M-10

Stationary barbecue with elements of artistic forging, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel, has a stand for firewood. Bright and colorful design for connoisseurs of Russian blacksmithing traditions. If desired, all dimensions and height of the stand can be changed.

Price 11,000 rub.

Brazier M-11

Small but interesting stationary grill, standard dimensions (HxWxD, mm): 290x700x350, material - steel 3 mm. Symmetry and semicircular shapes add brightness to this model. There is a roof and a stand for firewood. If desired, all dimensions and height of the stand can be changed.

Price 15,000 rub.

Brazier M-12

Stationary barbecue with elements of artistic forging, standard dimensions (HxWxD, mm): 290x700x350, material - 3 mm steel. It has a shelf for firewood, two side stands, and also handles for transporting and removing coal and ash. If desired, all dimensions and height of the stand can be changed.

Price 15,000 rub.

Brazier M-13

Stationary grill with a roof for a summer house or a country house, standard dimensions (HxWxD, mm): 290x1000x350, material - 3 mm steel. A large roasting pan allows you to place up to 20 skewers at a time, so you can treat and feed a large number of people. It has a large firewood box and side stands. All sizes can be changed upon request.

Price 22,000 rub.

Brazier M-14

An interesting model of barbecue with a mini table for cutting meat and vegetables, standard dimensions (HxWxD, mm): 290x900x350, material - 3 mm steel. The firewood rack runs the entire length of the barbecue, there is a handle for easy movement, and on the opposite side there is a pair of wheels. All sizes can be changed upon request.

Price 14,000 rub.

Brazier M-15

A good-quality barbecue with elements of artistic forging and the ability to be transported around the site. Standard dimensions (HxWxD, mm): 290x1000x350, material - 3 mm steel, has a large bowl, side stand for dishes, spit. It is possible to complete it with a roof. All sizes can be changed upon request.

Price 22,000 rub.

Brazier M-16

Elegant barbecue - chest for a summer house or country house, standard dimensions (HxWxD, mm): 290x800x350, material - 3 mm steel. Mini table for cutting meat, fish or vegetables, drone, spit, rain cover, wheels for moving, comfortable handle, removable roaster. All sizes can be changed upon request.

Price 25,000 rub.

Brazier M-17

Brazier with elements of artistic forging, standard dimensions (HxWxD, mm): 290x800x350, material - 3 mm steel, roof - canopy, ornament on the sides and on the brazier, stand for dishes. All sizes can be changed upon request.