Mini plant for water-based paints and varnishes. Business for the production of water-based paints - little competition and attractive prospects

Protective and decorative coatings obtained by applying acrylic paints are durable, chemically resistant and have low toxicity. Enterprises producing them are characterized by a short payback period and low complexity of the equipment used.

What is needed to organize the process

The list of requirements for starting a production line is very small compared to the preparation of non-aqueous paints. The central device in which the process of dispersing the acrylic binder, fillers and additives in water occurs is the dissolver.

TO auxiliary equipment relate:

• wooden and metal pallets;
• containers for collecting and temporary storage of paint;
• containers for bottling the finished product;
• electronic and commercial scales;
• forklift and hydraulic trolley (for large production volumes).

The dissolver can be purchased as a working device or assembled in a workshop yourself. An important stage is the acquisition of technology for the production of the finished product. Technological regulations You can develop it yourself if you have the appropriate skills and time.

Raw materials

The following components are used in the production of acrylic-based paints:

• saturated acrylic dispersion;
• dispersant - to increase the resulting emulsion;
• calcium carbonate is a standard filler and pigment in cheap paints;
• thickener - gives the mixture the necessary fluidity;
• defoamer – prevents foaming of the product during mixing and dispersing;
• coalescent – ​​promotes film formation;
• inorganic based pigment. The most popular among paints white obtained titanium dioxide.

Premises requirements

For release acrylic paint fit non-residential premises with an area of ​​over 40 m2 (no more than 80 m2 at the initial stage). Workplace must have natural and artificial lighting, have natural ventilation, water supply and sewerage.

A significant advantage of the production of water-acrylic emulsions is the absence of the need for special exhaust system. The low tendency to evaporate most components requires the use of only standard protective clothing.

Staff

To take into account the specifics of production, a technologist with appropriate experience or education is needed. Organizing a production line without a specialist will not be as effective.

Monitoring and operation of the equipment can be carried out by two workers at the same time. For continuous production, three work shifts per day should be provided.

Acrylic paint production

The technology for preparing a mixture for acrylic paints is as follows:

1. an acrylic mixture and solid pigment are loaded into a dissolver filled with water;
2. mixing of the mass is started until it becomes homogeneous. Pieces of pigment are additionally ground to a specified size;
3. During mixing, other additives are introduced to ensure that the paint achieves the specified qualities (according to technical specifications or regulations);
4. after mixing is completed, the mixtures are packaged and stored at low temperature(2º). The paint should not be allowed to freeze, since the emulsion will delaminate irrevocably.

The preparation time for the product is 1.5-2 hours. During operation, the temperature is maintained at 16-18º, which requires the workshop to be equipped with air conditioning and heating systems.

For construction

The most large-scale and highly competitive enterprises produce construction paints (for example, for painting, etc.). Their equipment is represented by large dissolvers with a long operating cycle. Particular attention is paid to the place of storage and packaging of goods, since the demand for construction acrylic paints fluctuates throughout the year.

The process of making façade acrylic paint for construction is shown in the following video:

For nails

The peculiarity of the manufacture of decorative ones is the use of small dissolvers with high degree dispersing solid additives. Since the profitability of producing paints alone color range is low, several parallel mixing streams should be provided.

For fabric

differ from their counterparts for construction work less aggressive liquid environment.

Ensuring dense and uniform impregnation of the woven fabric is possible by using high-quality dispersing additives that facilitate the penetration of the dye and binder between the fibers.

For drawing

They constitute a narrow segment of production in which there is practically no competition. The preparation of high-quality and popular coloring compositions requires a wide range of pigments and high-quality thickeners. Compliance with the technological process plays a special role in the production of acrylic paints for painting.

This is a semi-automatic line for the production of water-dispersion paints and finishing materials new generation (80 types in total) with automatic loading of liquid components and an automated packaging system for finished paint.

Our dissolvers “PLT-L”, “PLT – 0.75”, “PLT – 1.5”, “PLT – 1.5M”, “PLT – 2.2” and “PLT – 2.2 EURO” are universal mixers for the production of all 80 types of paints and varnishes (paints, varnishes, primers, putties, decorative mixtures etc.).

Unlike other offers on the market, our dissolvers:

• Cheap – the cost of our dissolvers is several times cheaper than standard ones.
• They are universal - with the help of replaceable screws and cutters, you can prepare both light compositions (primers, texture coatings, primers, etc.) and heavy mixtures (putty, coat paste, etc.)
• Compact - mounted on a small area (from 1 sq.m to 3 sq.m), can be used directly at the construction site.
• Adapted for the work of one operator with several installations simultaneously (thanks to a remote control panel, connection to a computer, timer, etc.)

Dissolvers

Dissolver “PLT-L”

(0.7 kW 220/50) – for small experimental volumes and tinting ready-made compositions from 1 to 5 kg. Bosch drive mechanism. Smooth adjustment of cutter rotation (2 gears: 200-850 and 600-2500 rpm). It consists of a holder stand, a motor, a device for smoothly changing engine speed, and two types of cutters. Additionally, it can be equipped with a cabinet.

Dissolver “PLT – 0.75”

(0.75 kW 220/50) – universal installation for production paint and varnish materials. Electronic control unit (Japan) provides smooth start and turning off the engine, simple and reliable control of engine speed, automatically increases torque, protects the engine from overloads, one cutter

Dissolver “PLT – 1.5”

(1.5 kW 220/50) – a fairly powerful unit with increased productivity. In addition to the listed functions of the PLT 0.75 dissolver, it is equipped with a weighing platform with an electronic display board, a ramp, and one cutter.

Dissolver “PLT – 1.5M”

(1.5 kW 220/50) – in addition to the options of the PLT-1.5 dissolver, it is equipped with an electronic technical regulations display board, one cutter.

Dissolver “PLT – 2.2”

(2.2 kW 220/50) is the most powerful of the units we produce with maximum productivity, the most rational device in terms of the price-quality system. It is equipped with a weighing platform with an electronic display panel, a ramp, an electronic display panel for technical regulations, and one cutter.

Dissolver “PLT – 2.2 EURO”

(2.2 kW 3800/50) – high-tech dissolver. In addition to the dissolver options, “PLT-2.2” has a hydraulic drive, wheels for moving around the workshop, a control unit with remote control, communication with a PC, timers, clocks, one cutter.

Since April 2018, all our dissolvers can also be ordered in the “NEXT” version.

Main features of NEXT series dissolvers:

• protective cover
• monolithic control panel
• LCD screen with touch screen control
• clock, timer
• ability to display and calculate recipes and technological support on the screen

Specifications.

Paint packaging and liquid raw material dispensing systems produced by PLT SYSTEM LLC

To dispense paint components during its preparation and pack the finished product into containers, our mini-factories use the following systems:
1. Paint packaging and liquid feed supply unit is the most economical and simple system using a manual rotary dispenser.
2. The pump-type pneumatic system is a more convenient system to use, since it uses a pneumatic pump and a special gun with a dripless cut-off device.
3. Semi-automatic pneumatic system is the most rational device in the price-quality system. It has no wearing parts and can be adjusted to suit different paint viscosities.
4. The automatic two-channel pneumatic system is the most convenient to use, as it has automatic dose cutting and two independent channels - one for dosing paint components, the other for packaging the finished product.

The paint packaging and liquid raw materials dispensing unit is designed to automate the operations of packing water-based paints into bucket containers (from a plastic bowl) with manual dose cutting, as well as pumping liquid raw materials for production of paints and varnishes from a container with raw materials into a plastic bowl for preparing paint.

The operating principle of the system is to supply paint components from a barrel to a bowl for preparing paint and packaging the finished product under the action of a rotary dispenser.

The system includes:
– plastic bowl;
– rotary dispenser;
- scales;
– trolley – tipper for barrels.

Specifications:

Plastic bowl 200 l;
Work with metal barrels up to 215 liters when dispensing liquid paint components;
Dosing range, l……………………………………………..……………….……….1 – 50 ;
Practical dosing accuracy, g…………………………………… 10;
Outlet diameter………………………………………………………………………………….……….1/2;
Productivity – 5 liters per 20 revolutions;
The rotary dispenser is made of plastic;
Antistatic housing.

2. Pump pneumatic system

The pump-type pneumatic system is designed to automate the operations of packing water-based paints into bucket containers (from a plastic bowl) with semi-automatic dose cut-off, as well as to pump liquid raw materials for the production of paints and varnishes from a container with raw materials into a bowl for preparing paint.

The system includes:
– pump device;
– packaging unit;
– device for dripless paint cutting;
– cabinet;
– container scales;
- plastic bowl.

Specifications:

Working medium – water-based paints and paint and coating components of low and medium viscosity;

3. Semi-automatic pneumatic system

A semi-automatic pneumatic system for dosing liquid raw materials and packaging paint is designed to automate the operations of packing water-based paints into bucket containers (from a working tank) with semi-automatic dose cutting, as well as for vacuum pumping of liquid raw materials for the production of paints and varnishes from a container with raw materials through a working tank into a bowl for preparing paint.

The operating principle of the equipment is as follows. To prepare the paint, liquid raw materials are fed into the working tank under vacuum. Then a measured dose of liquid raw material flows into a container for preparing paint under the influence of overpressure. The operation is repeated until all liquid products are in the paint preparation container. To fill the finished product into containers, the prepared paint is fed into the working tank. From the working tank, the product enters the container under the influence of excess pressure (the magnitude of which depends on the viscosity of the paint) created by the pressure regulator.

The system includes:

- Remote Control;
– packaging unit (semi-automatic);
– cabinet;
- scales.

Specifications:

Working medium – water-based paints and paint and coating components of low and medium viscosity;
Compressor outlet pressure (adjusted by the pressure reducer on the compressor and controlled by the pressure gauge on the compressor), MPa (bar) …………………………………………………………………………………. .0.6 (6);

The pressure in the PP is adjusted by a filter-pressure regulator and controlled by the regulator's pressure gauge. The pressure in the PP is selected experimentally and, depending on the viscosity of the packaged product and the volume of the container, varies from 0.2 to 1.0 kgf/cm2.

Practical dosing accuracy, g……………………………………. 5.

Design parameters:

filling lines……………….……..……………………………………………………………19;
PP replenishment lines and drain lines……………………………………………………….26;
-inner diameter of the replaceable drain tip, mm:….…….…..……….6, 12, 15;
(selected experimentally and varies depending on the viscosity of the liquid and the volume of the container).

Automatic pneumatic packaging system for paint and other types of liquids with an electronic control unit with dose cut-off over time.

The principle of operation of the system is to supply paint components from a barrel into a bowl for preparing paint and packaging the finished product using a pump device.

The system includes:
– working tank (vacuum bowl made from of stainless steel 200l);
- Remote Control;
– packaging unit (automatic);
– cabinet;

Specifications:

Working medium – water-based paints and paint and coating components of low and medium viscosity;
Compressor outlet pressure (adjusted by a pressure reducer on the compressor and controlled by a pressure gauge on the compressor), MPa (bar) ………………………………………………………………………………………… ..0.6-0.8(6-8);
Maximum air flow, m3/hour………………………………………………………6;
Dosage range, l……………………………………………..…………….…….0.1 – 50;
Practical dosing accuracy, g……………………………..…… …….5;
Outlet diameter…………………………………………………………………………………..……..1/2;
Productivity of the pump device………………………………………….48l/min.

An automatic two-channel pneumatic system is designed to automate the operations of packing water-based paints into bucket containers (via the first channel from the working tank) with automatic dose cut-off, as well as for vacuum pumping of liquid raw materials for the production of paint and varnish materials from a container with raw materials into a bowl for preparing paint (by the second channel - using a measuring container).

The operating principle of the equipment is as follows. To prepare paint, liquid raw materials are fed into a measuring container under vacuum. Then a measured dose of liquid raw material flows into a container for preparing paint under the influence of excess pressure. The operation is repeated until all liquid products are in the paint preparation container. To fill the finished product into containers, the prepared paint is fed into the working tank. From the working tank, the product enters the container under the influence of excess pressure (the magnitude of which depends on the viscosity of the paint) created by the pressure regulator.

The dose is cut off automatically.

The system includes:
– working tank (vacuum bowl made of stainless steel 200 l);
– measuring container (30 l);
– control panel;
– packaging unit (automatic);
- Desktop;
– weighing platform for measuring container;
– compressor;
– container scales.

Technical characteristics of the System

Working medium – water-based paints and paint and coating components of low and medium viscosity;
Compressor outlet pressure (adjusted by a pressure reducer on the compressor and controlled by a pressure gauge on the compressor), MPa (bar) ………………………………………………………………………………………… …………………….0.6 (6);
Maximum air flow, m3/hour…………………………………………….………………….6;
Supply pressure of the control unit (adjusted by a filter-pressure regulator using a pressure gauge on the regulator), MPa……………………………………………………….…………………………………………0, 14 10%
The pressure p1 in the PP is adjusted by the set pointer Zd1 (Fig. 1) and controlled by the pressure gauge M.
The pressure value p1 is selected experimentally and, depending on the viscosity of the paint and the volume of the container, varies from 0.2 to 0.8 kgf/cm2.
Dosing range, l……………………………………………..…………….…….1 – 50;
Dosing accuracy, g……………………………………………………………………… 5;

Design parameters:
-internal diameter of hydraulic communications, mm:
lines for pouring paint into containers……..……………………………………………………………..……….19;
PP loading lines………………………………………………………………………………….…….26;
-inner diameter of the replaceable drain tip CH, mm:….…….…..….6, 12, 15;
(selected experimentally and varies depending on the viscosity of the paint and the volume of the container);
– automatic dose cut-off;
– the first channel – packaging of paint using a working tank (vacuum bowl 200 l);
– second channel – dosing of raw materials using a measuring container (30 l).

Mini factories are equipped with packages technological maps, which include a description of the properties of these types of paintwork materials, chemical composition and a technological solution for preparation. The technological map is compiled in such a way that even an untrained worker can produce a high-quality product the first time, carefully following the preparation instructions contained in the technological map. In total, 80 technological maps are provided for 80 types of coatings (see list of coatings).

Pump-action automatic system packaging and dosing of liquids (APSF) is an innovative development, the main advantage of which is the absence of an intermediate tank - dosing occurs directly from the working capacity of the dissolver. Ultra-precise dosing and high speed pumping.

The system includes:
– diaphragm pump(special modernization);
– damping capacity;
– packaging unit (automatic);
– pneumatic control device;
- Desktop;
- small scales.

Semi-automatic packaging system for viscous products (SFVP) such as putty and decorative plasters (basic equipment). Mobile high-performance installation (up to 1 ton per hour).

The system includes:
– Plastic bowl;
– Installation of SFVP.

Additionally:
– work stand;
- scales;
– fastening to the bowl;
– dispenser holder with adjustable product supply height (depending on the container).

Semi-automatic packaging system for highly viscous products (SFOVP) such as adhesives, plasters, mastics, etc. (basic equipment).

The system includes:
– installation of SFOVP.

Additionally:
- Desktop;
- a frequency converter;
– electric drive lifting the dispenser or fastening it to the bowl;
- scales;
– dispenser holder with adjustable product delivery height (depending on container)

Bulk Components Supply System (SPSC)

Automatic system for unpacking and supplying bulk components (chalk, microcalcite, etc.)

• Hopper volume from 50 to 250 l (standard 200 l -300 kg)

In this article:

Once forgotten boring walls and ceilings painted regular paint, inferior modern wallpaper, suspended ceilings and plasterboard finishing. However, despite the current trend, the volumes of water-based paint produced (which is often called water-dispersion paint) continue to grow steadily. Moreover, such production is considered to be profitable and cost-effective, since there is simply no tough competition in this segment of paint and varnish products.

We prepare documents

Water-based paints is a suspension that consists of water, a binder base and pigments. All raw materials are practically harmless to the human body, since there are no harmful fumes. That is why there is no need to obtain a certificate of conformity for paint, since water-based paint is not on the list of paint and varnish products that are subject to mandatory certification. A voluntary certificate of conformity (photo certificate) must be issued for water-based paint.

It is issued for any type of paint and varnish products, and can be obtained from an accredited certification body. Before you start production activities, a novice entrepreneur needs to study regulations regulating quality finished products, namely:

• GOST 19214-80 Water-based paints for interior works. Specifications
• GOST 20833-75 Water-based paints for external works. Specifications

We should not forget about the official registration of the business, namely the registration of a legal (or individual) entity. To do this, you should decide on the most preferable option, focusing on minimum tax deductions. For example, it could be an LLC (with a simplified form of taxation) or individual entrepreneur.

Necessary equipment for the production of water-based paint

The production line will consist of the following equipment:

• dissolver;
• bead mill;
• automatic bottling and packaging line for finished products.

Dissolver- this is a special unit designed for mechanical mixing of all initial components. Thanks to the rapid rotation of the dispersion disk with teeth, high efficiency of grinding of particles is ensured: they collide, mix, crush and dissolve. The dissolver is equipped with a high-speed milling type mixer, and the rotation speed can be adjusted. Thanks to this, the production process can be organized in the most optimal way.

If necessary, for convenience, this equipment can be equipped with a lift (hydraulic or pneumatic).

When using a dissolver, the service period bead mill increases significantly. The main function of a bead mill is to homogenize all components for the production of future paint. It is characterized by high productivity, because several disks ensure high-quality processing of raw materials. The bead mill body and sieve are made of durable metal that does not rust or wear out. The grain size can be easily adjusted by changing the size of the shot.

The automatic packaging line consists of the following key mechanisms:

• conveyor belt with cylindrical containers;
• container supply system;
• capping;
• storage

Components of water-based paint

The composition of water-based paint often includes about 10-15 components, which in percentage terms is:

• latex dispersion (about 40%);
• pigments and fillers (37%);
• plasticizer (3%);
• functional additives: cellulose ethers, titanium dioxide, etc. (9%);
• fine chalk (11%).

Water-based paint production technology

The technological process for the production of water-dispersion paint is the following algorithm:

• pouring water into the dissolver;
• turning on the unit at minimum speed;
• loading the remaining components in a certain sequence (fillers and pigments);
• adding dry components (titanium dioxide and chalk);
• dispersing the solution over a certain period of time;
• filtration of the finished product;
• packaging of paint in consumer containers.

During the dispersion process, liquids and solids are finely ground. To increase productivity, bead mills are used, the agitator of which brings the paint composition to standard characteristics.

At the final stage, the finished paint is passed through mesh filters and pours it into containers. It should be noted that the entire cycle of work on the production of water-based paint must take place at a temperature environment not lower than +5 °C.

Business plan for organizing the production of water-based paint

Production infrastructure requirements:

• The area of ​​the production workshop is about 80 m2.
• Temperature– not lower than +5 °C.
• Availability of necessary engineering and technical communications.

Cost of the production line:

• dissolver - 200,000 rubles;
• bead mill – 250,000 rubles;
• electronic scales – 6,000 rubles;
• hydraulic trolley – 7,000 rubles;

Total: 463,000 rubles.

We will conduct a detailed analysis of raw materials to establish the production process.

To produce 10 tons of finished products, the following components are required:

• latex dispersion (65,000 rubles);
• defoamer (7,000 rubles);
• calcium carbonate (5,000 rubles);
• other Additional materials(coalescent, thickener, titanium dioxide, etc. – 28,000 rubles);
• chalk (12,000 rubles);
• labels (6,000 rubles).

Total: 123,000 rubles.

Over the course of a year, this enterprise with its declared production capacity is capable of producing up to 120,000 kg. water-based paint. The annual cost of purchasing raw materials will be 1,476,000 rubles.

The production workshop staff will consist of the following employees:

• production manager 15,000 rubles;
• worker 8,000 rubles.

Total: 23,000 rubles.

Annual payroll – 276,000 rubles.

Let's calculate the cost of 1 kg. water-based paint: 123,000 rubles/10,000 kg = 12.3 rubles.

The production capacity of the equipment is 10,000 kg per month.

Manufacturing monthly costs are:

• rental of production premises: 10,000 rubles;
• depreciation of capital equipment: 3,000 rubles;
• workers' compensation fund: 23,000 rubles;
• payment utilities: 5,000 rubles.

Thus, production costs per month (22 working days) are equal to 41,000 rubles, for the year, respectively, 492,000 rubles.

We evaluate economic efficiency project.

Annual cost= raw material cost + production costs = 1,476,000 rub. + 492,000 rubles = 1,968,000 rubles/year.

Wholesale price of paint is 30 rubles/kg, and the monthly income, subject to full sales, will be 300,000 rubles, the annual income - 3,600,000 rubles.

Annual profit margin: RUB 3,600,000 – 1,968,000 rub. = 1,632,000 rubles.

Net profit(minus equipment costs and payroll) = RUB 1,632,000. – 463,000 rub. – 276,000 rubles = 893,000 rubles.

Of course, in the first year of operation of your enterprise, the amount of net profit will be significantly underestimated due to a one-time purchase production line. In the future, it will be possible to gradually increase production volumes, subject to appropriate demand.

Setting up sales channels

The main indicator of product recognition should be its quality and affordable cost (at first). Thus, you can establish yourself as a conscientious manufacturer of high-quality water-dispersion paint, which is in no way inferior to expensive imported analogues. The use of imported raw materials will allow achieving a similar result. Exceptions may be those fillers that are in no way inferior to foreign ones, but are much cheaper.

An undeniable advantage in the work can be the prompt execution of large-volume applications - about 2 days. Therefore, soon the profit will cover all costs and production will become economically profitable.

The main sales channels are establishing cooperation with construction stores and supermarkets. It is also possible to conclude agreements with construction organizations who provide renovation services for apartments, offices and private houses, carry out restoration work, etc. It wouldn’t hurt to open a retail outlet in the market to sell paint, or even brand store with products. A cumulative system of discounts, various bonuses and promotional offers will help increase sales.

The production of acrylic paint is simple; success depends on adherence to the technological process and the quality of the components. The main expense item is the purchase of equipment. Under favorable circumstances, the investment will pay off within a few months of work.

Acrylic is a polymer or polymer material, produced on the basis of acrylic acid. Acrylic is pure and almost transparent with the following properties:

• Mechanically stable.
• Not afraid of heat treatment.
• Low specific gravity.
• UV resistant.

Based on acrylic, varnishes and paints with water-soluble plastic dispersions are produced, which, when dried, form a durable protective and decorative film.

Acrylic paint contains three main components:

• Pigment.
• Water.
• Binder.

The binder is synthetic material, called acrylic polymer emulsion. Acrylic paints have been produced for over 50 years and are still growing in popularity. They are universal and easy to handle, have a bright, stable color, fit perfectly on the surface and are very resistant to mechanical stress.

Acrylic dries quite quickly due to the evaporation of water, after which the paint forms a durable film of binder and pigment.

Acrylic paints have many purposes. There are acrylic paints:

• For fabrics.
• For building facades.
• For the tree.
• For glass
• Automotive.
• Aerosol.
• Ceiling and floor, etc.

Acrylic paint can be applied to any dry and clean surface. Fresh acrylic paint is easily washed off, but to remove old paint you will need special solvents.

Acrylic paint has the consistency of sour cream and is packaged in any industrial container: barrels, drums, flasks. For retail acrylic paint is available in tin or plastic cans and tubes.

Acrylic paint production

The production of acrylic paint is not particularly difficult: the components are mixed together in a special container (dissolver). A dissolver is a container with a mixing system (a frame mixer or a cutter on the central shaft). The sequence and mode of mixing constitute the technological process on which the quality of the final product depends.

The paint components are flammable liquid components and loose pigments. Acrylic paints are moderately aggressive, so all process containers and pipelines should be made of stainless steel, and the main mixing container should be glazed on the inside. Paint is supplied from one container to another screw pumps with a supply pipe diameter of 100 mm and a pressure of no more than 8 atmospheres.

Technological sequence for the production of acrylic paint

• Water is supplied to the dissolver and the mixer is turned on.
• A set of components is added according to the recipe.
• The mixture is thoroughly mixed for 1.5-2 hours.
• The dispersion is added followed by mixing.
• The finished paint is poured into containers and stored at temperatures up to +2 degrees.

Organization of acrylic paint production

The data is based on the organization of acrylic paint production with a capacity of 3-5 tons per shift.

Room

The area of ​​the production premises should be 40-70 square meters. m. The room must be heated (production technology provides for a temperature in the workshop of up to 17-19 C).

Communications: power supply 380 V, exhaust ventilation, water supply, sewerage. For a warehouse of raw materials and finished products, a room (without heating) of up to 40 square meters is sufficient. m.

Raw materials

For the production of acrylic paint we use:

• Dispersion.
• Dispersant.
• Calcium carbonate.
• Defoamer.
• Thickener.
• Coalescent.
• Titanium dioxide.

Equipment

List of main and auxiliary equipment:

• Industrial mixer (dissolver) D-500 1 pc.
• Containers for bulk components 5 pcs.
• Electronic scales 1 pc.
• Commodity scales 1 pc.
• Forklift 1 pc.
• Hydraulic trolleys 3 pcs.
• Wooden pallets 10 pcs.

For large-scale production, economical semi-automatic and automatic dissolver installations with higher productivity are used.

Workers

Many suppliers offer commissioning and commissioning services, as well as time-tested paint formulations. For a workshop with a capacity of up to 5 tons, one process engineer and 2 bottling workers are enough.

Economics of production

The main cost item for preparing production is the purchase technological equipment. The calculation was made for new equipment with minimum productivity (up to 5 tons of paint per shift). Costs can be significantly reduced if you purchase used equipment or make it yourself according to drawings.

Based on the experience of organizing such production, investment costs will be:

• The cost of equipment, start-up and commissioning, personnel training is 350-400 thousand rubles.
• Containers, scales 60-80 thousand rubles.
• Forklift, hydraulic trolleys 200 thousand rubles.

Total: 610-680 thousand rubles.

Current costs per month:

• Rent of premises – 12 thousand rubles.
• Depreciation of equipment – ​​3 thousand rubles.
• Employees' salary – 36 thousand rubles.
• Advertising – 12 thousand rubles.
• Electricity – 4.5 thousand rubles.

Total: 67.5 thousand rubles.

Facade water-dispersed paint is most in demand on the market. Let's calculate the profitability of producing such paint for one work shift:

• Cost of raw materials for production of 1 kg facade paint– 15 rub.
• Equipment productivity – 3,000 kg per shift.
• The raw material component of the cost will be 45,000 rubles.
• Production costs – 2,800 rubles.

Total: total cost - 50,815 rubles.

The average cost of 1 kg of facade paint is 45 rubles. The total amount from the sale of paint produced per shift will be: RUB 135,000. Monthly profit - about 2 million rubles.

According to calculations, the payback of the project will be less than a month, however, do not delude yourself. The production of acrylic paint is indeed economically very attractive, but there are obstacles that cannot be avoided.

At first, you can’t count on maximum productivity with full sales of products. If you start with 50% of your capabilities, it will be very good. Also take into account seasonality: the maximum peak in sales will occur during the “construction season”, when the need for paint is greatest. Problems with a lack of assortment at first are inevitable: production must gain experience.

In general, the production of acrylic paint is very economically profitable and, with the right attitude to the point, can bring quick and good economic results.

Paint and varnish material (LPM) - a product that has the ability, when applied in a thin layer to a product, to form a protective or decorative film (coating) on ​​the surface.

. Range of paints and varnishes:

• Lucky (solutions of film-forming substances in organic solvents or in water, which after curing (drying) form a hard, homogeneous and transparent film).
• Enamels (suspensions of pigments or their mixtures with fillers in varnish, which after drying forms an opaque solid film with different gloss and surface texture) - according to the degree of gloss, enamels are divided into glossy, semi-gloss, matte, semi-matte.
• Paints for interior and exterior work, facade, textured wood coatings (suspensions of pigments with fillers in drying oil, emulsion, latex or other film-forming substance, forming an opaque, homogeneous film after drying). Paints are divided into oil-based (based on drying oil) and water-based (based on aqueous dispersions of synthetic polymers).
• Primers , primers (suspension of pigments with fillers in a film-forming substance, which after drying forms an opaque film with good adhesion to the substrate and protection of metals from corrosion).
• Putties (viscous paste-like masses consisting of a mixture of pigments, fillers and a film-forming substance and intended for filling irregularities and depressions in the surface to be painted).
• Drying oils (film-forming liquid obtained by processing vegetable oils with the introduction of driers to speed up drying).
• PVA dispersion (polyvinyl acetate dispersion is a viscous liquid of white or slightly yellowish color - a universal material with high adhesive ability. It is used in the production of water-dispersion paints, putties, primers, PVA adhesives and other building materials).

The dispersion of a pigment is characterized by the size of its particles, which should not exceed the thickness of the paint coating film, otherwise the surface will be uneven and rough. The size of the pigment particles depends on the purpose of the paint and varnish material. The best hiding power is achieved when using pigment particles of 0.2-10 microns.

. Water-dispersion paints

High-quality water-dispersion paints are not only not inferior to the best oil-based and perchlorovinyl paints, but also surpass them in a number of indicators (weather resistance and durability of the coating, resistance to stains, drying speed) and are distinguished by the absence of volatile organic components.

Water-dispersion paints allow you to obtain a number of technological advantages (the ability to paint wet surfaces; the use in various ways application (brush, roller, spray, electrophoretic deposition); harmlessness and less laboriousness of cleaning equipment that has come into contact with paint; transportation and storage of dry paints and “diluting” them immediately before application to the surface).

The quality and manufacturability of paints and varnishes, including water-dispersed materials (WDM), is largely determined by the degree and nature of the dispersion of the solid phase - pigments and fillers.
The degree of dispersion and the shape of solid particles directly depends on:

• hiding power
• protective properties
• paint stability during storage (resistance to delamination).

Water-dispersion paints are conventionally divided into three groups:

• paints for general construction purposes (including facades) - particle size 30-70 microns
• paints (enamels) for high-class coatings - particle size no more than 15-25 microns
• special materials (for example, pigment pastes) - particle size 2-5 microns.