Own production of forged barbecues. Production, or where it all came from Business in the production of gift barbecues

The most serious business is the manufacturing business. You can produce anything you want, as long as you have the desire and skillful hands. At the same time, it is not at all necessary to have large capital: there are a lot of goods, the production of which can be started virtually from scratch. You will only have to spend money on tools and a small amount of raw materials. One of these products is the barbecue...

Room

There should be no problems with choosing a place to locate a mini-production. If you live in a private house, then it can become your main production site. You can successfully locate yourself in a garage or on summer cottage. Manufacturing process does not present high requirements to the infrastructure of the site, the only thing that is required is large electrical power for operation welding machine. Subsequently, you can move to rented premises, hire qualified craftsmen, expand the range (produce not only barbecues, but also, for example, forged products) and form a staff of sales managers.

A business can be registered as an ordinary individual entrepreneurship using a simplified taxation system. Although, at first, you can do without registration at all. Legalization will only be needed when you reach a decent turnover.

Business areas

With such a primitive product as a barbecue, you can come up with many interesting solutions. For example, you can produce inexpensive serial barbecues in the cheap price segment up to 1000 rubles. These are thin mini-barbecues of a collapsible type. Such barbecues, complete with skewers, can often be found in Lenta or Auchan hypermarkets. The main emphasis is on mass production and finding large distribution channels.

Another option is the production of forged (decorative) barbecues, costing at least 5,000 rubles. They can also be produced in collapsible versions with the addition of forged elements, with stands for firewood, with the functions of a smokehouse and a brazier.

Such products are a real decoration for the courtyards of private houses, dachas and tourist centers. And the buyer here will be richer.

The production of such products takes much longer, and they are sold much less often than cheap options. But due to the higher price, the income from the sale of decorative barbecues can be no less.

For private craftsmen and small industries Another method may be suitable - the production of barbecues for individual orders. These barbecues will cost from 70 thousand rubles. Products of this type are something like a barbecue - a gazebo. They may include several functional zones: a section for a roasting pan, a section for an oven with a cauldron and a large table for preparatory work, woodshed and removable roof with chimney. Such a barbecue may contain many unique decorative solutions, forged patterns, etc.

The customers of such products are very wealthy clients: owners of cafes and restaurants, residents of expensive mansions. Here, 90% of success will depend on the imagination and experience of the master. One product can be produced for several days, so there can be no question of any serial production. Just 5–10 such products will allow you to earn from 400 to 800 thousand rubles.

Materials for production

The main materials for making barbecues are steel sheets (1-2 mm) and bolts. Necessary tools are a welding machine, a drill and a tape measure.

Steel sheets are purchased in bulk at construction markets or from the manufacturer (a more profitable option). On average, a ton of steel sheet 1mm thick will cost 30 - 40 thousand rubles. Price per square meter is 300 – 350 rubles. To produce a mini-barbecue in a collapsible format, 1-2 square meters is enough. meters (for the frame, legs and several skewers).

An example diagram looks like in the following way:

How to set up sales of barbecues

The ideal option for selling manufactured products is to enter into agreements with small hardware stores and owners of retail outlets in markets. You can offer products when visiting potential customers directly, or place advertisements on the Internet. The Internet today provides such opportunities that it makes virtually no sense to spend money on other advertising (TV, banners, radio, newspapers). You can post information on Avito, in in social networks, make your own business card website (there are online designers for this), launch contextual advertising in your region, and so on.

If it doesn’t work out with establishing trade relations, then you can organize trade in barbecues yourself. In the spring and summer (barbecue season), place your barbecues on a highway with a lot of traffic (summer residents, vacationers, etc.). The range of products can be expanded to include firewood, coal and lighter fluid.

• Briefly about the business:
  • starting capital – 90 thousand rubles,
  • profit per month - 56 thousand rubles,
  • payback period – 2 months.

If you know how to handle a welding machine, then the production business metal barbecues will suit you quite well. The idea can be implemented with minimal investment - however, in this case the income received will be less.

Interest in active outdoor recreation is growing, and sooner or later any family comes to the idea of ​​​​the need to acquire their own barbecue and smokehouse. Moreover, the deadline beneficial use These products are often not very large (the metal “burns out”), so periodically there is a need to replace them. The idea of ​​the business is to produce barbecues, smokehouses, and skewers. By and large, a barbecue is an ordinary metal box on legs (additionally, holes are often drilled in the side walls for air ventilation so that the coals smolder better). The smokehouse is a sealed metal box with a lid. For the smokehouse you will need 1-2 more metal gratings, which are installed inside the product.

It would be impossible for any welder to produce such a product. a lot of work. You can come up with design features yourself, or take as a basis samples of barbecues and smokehouses sold in stores, or find information of interest on the Internet. Barbecues and smokers are usually sold in tourist, fishing, or hardware stores.

Note!

Products can be made from either ordinary “rusting” iron or stainless steel.

If you are not friendly with a welding machine, then you can agree with the welders to work for mutual benefit. You give them orders, they give you finished products. Implementation finished products, of course, falls entirely on you. As for providing welders with raw materials (sheet iron), everything is individual. You can provide the welders with sheet iron, or they themselves can make smokehouses and barbecues from their own material.

What are the design features of barbecues?

Barbecues are stationary, portable (collapsible) of various sizes. Smokehouses are also portable and stationary. There is a demand for all types of products, so it is necessary to make things for every taste and budget. Stationary products can also be carried in a car, but they take up too much space, so, as a rule, they are installed once at the dacha and are not touched again.

When making collapsible barbecues, minimal participation of a welder will be required - you only need to weld the ears for connection components, the rest of the work consists of cutting rectangles from a sheet of metal the desired shape. Plus, the bottom edge of vertical walls is often bent by 1-2 cm so that the bottom rests on the stop of the vertical walls.

The grill itself consists of 4 legs, 4 vertical walls and a bottom. There are 9 items in total. All of them are metal rectangles, only some need to be bent (the legs are along the entire length - a long corner is obtained; and the vertical walls have a small bend of 1-2 cm at the bottom at an angle of 90 degrees so that the bottom rests on the stop). Sometimes, instead of bending, small corners are welded to the vertical walls (to support the bottom).

It must be remembered that the thickness of steel or iron directly affects the useful life of the product. A brazier or smokehouse made of thin steel up to 1 mm thick will burn out after 1-2 seasons.

A smokehouse or barbecue made of thicker iron or steel provides more uniform heating throughout work surface, which makes the preparation of kebabs or smoked meats better.

Equipment for the production of barbecues and smokehouses

To implement and successfully run a business producing metal barbecues, you will need a welding machine, a small metalworking workshop with necessary equipment for working with metal - a machine for longitudinal-transverse cutting of metal, a workbench, a vice, a chisel, a hammer, drilling machine, emery wheel, metal scissors... In principle, you can use an ordinary garage for these purposes.

Of the listed equipment, the most expensive is the longitudinal-transverse cutting machine. Its cost starts from 250 thousand rubles, but can be found for less. It allows you to unravel metal sheets or rolls into blanks of the required length and width (strip). Can also be used manual machines for cutting metal (cost from 20 thousand rubles) - however, they all have a limitation on the thickness of the sheet metal, but are quite suitable for making barbecues and smokehouses, since some quite freely cut metal sheets up to 8 mm thick. The cost of the welding machine is - from 5 to 50 thousand rubles.

Metal for making barbecues and smokehouses

Finding a good sheet metal supplier is important. The thickness of the metal and the quality of the weld are very important characteristics finished products. You can buy sheets directly from manufacturers; at the first stage of activity, you can purchase metal sheets secondhand through regular advertisements on the Internet.

Metal sheets are divided into two main types - hot rolled and cold rolled. The sale and delivery of sheets can be carried out in different ways - thin sheets are rolled into rolls and delivered that way, thick sheets cannot be rolled, and they are delivered as is. Sheets are also divided according to rolling accuracy (normal and increased), flatness (high and normal) and type of edge cutting. Cold rolled sheets are usually sold in sizes 1m * 2m; 1.25m * 2.5m, either in other sizes or in rolls 1.25m wide.

Hot-rolled sheets with a thickness of up to 3.9 mm are available in rolls with a width of 1.25 meters, or sheets with dimensions of 1.25 * 2.5 meters. There are also sheets of other sizes (for example, with a thickness of 4 mm to 12 mm, there are sheets measuring 1.5 m * 6 m).

Metalworking plants produce sheets and rolls of other sizes using slitting and transverse cutting machines. Some welders claim that hot-rolled steel welds better, but it would not be very correct to talk about any clear advantages. Both steels weld well.

Cold rolling makes it possible to obtain sheets with a thickness of less than 0.8-1 mm, which is unattainable with hot rolling. Cold rolled sheet has a better finished surface and more high accuracy sizes. The cold rolling process is more energy intensive, so "cold rolled" sheets are generally more expensive.

Depending on the steel grade and processing method, hot-rolled steel is divided into strength classes. Depending on the steel grade and processing method, cold-rolled steel is divided into strength classes, finishing group and drawing ability.

The cost of the product will directly depend on the material from which it is made. The cost will also depend on the grade of steel.

There are a lot regulatory documents, defining quality standards for rolled sheets. In particular, GOST 14637-89, GOST 16523-97, GOST 19903-74 determine the standards for the manufacture of these products and the range of metal.

Sellers often announce the cost of goods in tons. You must have a table of correspondence between different cold and hot rolled sheets before your eyes.

In particular, a cold-rolled sheet of 08ps steel with dimensions of 1000x2000x0.5 mm will weigh about 7.85 kg. There are thus 127 sheets in one ton.

A cold-rolled sheet measuring 1000x2000x2 mm weighs 31.4 kg. There are 31 sheets in one ton.

A cold-rolled sheet measuring 1250x2500x1 mm weighs 24.6 kg. There are 40 sheets in one ton.

Prices for sheet metal change quite dynamically depending on the market. It all depends on many factors: on the supplier - whether the hardware is “left-handed” or not, whether the supplier is a manufacturer or a reseller, on the location of the seller, on the volume of purchase. It is clear that the price in Chelyabinsk and Cherepovets for sheet iron will differ significantly from the price, for example, in Yakutsk or Petropavlovsk-Kamchatsky.

It should be remembered that the cost of rental depends on the grade of steel, the accuracy of the rental and other characteristics, so focusing on the first announced prices will not be entirely correct - you need to clarify all the details.

In particular, in terms of 1 sq. a meter of sheet iron 0.5 mm thick costs about 150-200 rubles.

1 sq.m. sheet iron 1.5 mm thick costs about 350-400 rubles. You can order sheets to metalworking enterprises required sizes, in this case the cost of 1 sq. meters of sheet will increase.

1. A steel sheet xk 1250x2500x0.8 mm costs about 670 rubles. per piece (37 thousand per ton);
2. A steel sheet xk 1250x2500x1.2 mm costs about 1,033 rubles. per piece (35 thousand per ton);
3. A steel sheet xk 1250x2500x1.5 mm costs about 1,250 rubles. per piece (34 thousand per ton);
4. A steel sheet xk1250x2500x2.0 mm costs about 1,650 rubles. per piece (33 thousand per ton).

These prices are fairly average; it is necessary to take into account the region and market volatility.

Sales of barbecues and smokehouses

Now regarding the marketing of finished products. This is actually the most important question. You can sell smokehouses and barbecues yourself by placing an ad in the media and on the Internet. Or open a store selling metal products. You can hand over for sale to shops - tourist, fishing, hunting, household. Offer your product to online stores.

Calculation of the cost of manufacturing a barbecue

For a barbecue measuring 40 cm * 20 cm * 15 cm (where 40 cm is the “long wall”, 20 cm is the “short wall”, 15 cm is the height of the walls) it will take approximately 0.26 square meters. m. sheet iron. Plus 4 legs - if you make the corners yourself from sheet iron - this will take strips of iron 40 cm long and 5 cm wide, in this case an additional 0.08 square meters is added. m. Thus, a grill with the indicated dimensions will take about 0.34 square meters. meter of sheet iron.

Cost price 0.34 sq. m will be 50-65 rubles with a sheet metal thickness of 0.5 mm. The retail price of such a barbecue is about 200-300 rubles. The markup on the finished product is thus 300%-500%. True, you can use it for no more than one season due to the thickness of the metal, but that’s not the point - you can independently calculate the profitability based on the required parameters and dimensions of the product.

Knowing the prices for sheet iron in your region, you can easily calculate how much “iron” and money will be spent on making a barbecue or smokehouse.

If there is good demand for the product, this is very profitable!

exhaust ducts natural ventilation it is necessary to make from the following premises of the house: sanitary premises - bathroom, toilet, laundry room. kitchens. dressing room, pantry - if the doors of the premises open into the living room

paper bags, custom furniture, decorative concrete, animal feed, wooden toys, tailoring, home blacksmithing, donuts, spices, water, cinder blocks. Let's sum it up: the production of any product is the most

Organizing pleasant leisure time in nature worries every owner country house or dachas. With the onset of warm spring days comes the anticipation of weekends, holidays and vacations in order to escape from the bustle of the city and enjoy communication with friends and relatives under the shade of your own garden, on the shore of a pond or on a cozy terrace.

It is simply impossible to imagine such an event without preparing aromatic, delicious kebabs. The very premonition of a country picnic is darkly connected with the picture of pleasant chores around skewers with skewered pieces of juicy meat and friendly gatherings where you can enjoy the taste of your favorite dish.

The barbecues from the manufacturer, which our company offers to all fans of leisure time against the backdrop of nature, will help you prepare shish kebab of impeccable quality in a comfortable and convenient environment.

We offer the best purchasing conditions

Cooperation with us allows clients to take advantage of the benefits of purchasing from a manufacturer with extensive experience in this market segment:

• For 7 years, a team of professional craftsmen and qualified managers has been constantly improving the range of products, introducing new developments in manufacturing technology, selection of materials and designer decoration samples forged products;
• own production of barbecues allows us to hold, without modesty, best price for the end consumer and fulfill any of your individual orders;
• the accumulated experience allows us to respond in a timely manner to changing market requirements - we know what the end consumer wants and we know how to satisfy their needs;
• constantly represented in the catalog varied selection models for every taste, which will be an excellent purchase for both private ownership and entrepreneurs.

Many of Russia's largest hypermarkets have been cooperating fruitfully with our company for a long time. Mangals from the manufacturer are in constant demand and favorable price, especially when purchasing in bulk.

Advantages of our barbecues

Numerous customer reviews indicate undeniableadvantages of the purchased products:

• the use of high-quality steel avoids the danger of deformation and burnout. Braziers with a wall thickness of 3 mm or more serve the owner for decades;
• the use of modern brands of primer, metal for paint, polymers and surface patination are effective in combating corrosion and give products an attractive appearance;
• own production of barbecues is a unique opportunity to fulfill an order of any complexity and create exclusive creations of blacksmith art.

Our customers can choose and buy models with different functionality, in a wide range of dimensions and the availability of additional accessories. Convenient conditions for placing an application and order, prompt production and delivery at the agreed time to the specified address - we work with the desire to serve each consumer with the greatest comfort.

Fire has inseparably followed humanity throughout its existence. Fire is one of the symbols that you can look at forever, especially if money is burning. And it's no surprise that fire can be used as a great business idea. Several!

The most obvious and clear example business with a spark - making barbecue grills. Most instructions and sources on the Internet recommend doing the following (it is suggested that you organize a business in your garage... but to organize something in a garage, you need to buy this garage, and we don’t have money):

• Cut the necessary pieces of sheet iron;
• Learn welding and perform accurate welding beautiful barbecue;

Yes. You can do this kind of welding business. With one BUT. Working as a welder with forged products, you can earn a lot more on various welding work than simple welding of barbecues (professional welders do not really like to weld barbecues, there is a lot of work, and the profit is small). Trust my experience. Or for reference, check out the article -.

In addition, by producing welded barbecues, we limit and drive away our potential clients. Firstly, such barbecues cannot be foldable, which means that we are suitable only for those buyers who need stationary grill. Secondly, the material with which we can work is limited to “ferrous” metal, which blocks access to clients who need original stainless steel barbecues. Thirdly, the barbecues turn out to be of the same type, and if you make them very beautiful, then they are heavy.

No, no, I am not discouraging you from this line of business. There is a demand for it, production costs are low, orders are coming. And as a side income, welding barbecues has a place. What if we take and expand this type of business?

Business in the production of gift barbecues

Forget welding. You will have to master sewing and computer. Yes, I'm serious, making metal grills may require you to know how to sew. All you need for this business is a little engineering education. If you don’t have one, then you should have a friend or relative who is a design engineer, maybe a retiree or a student. Are you a retired engineer or student? technical university? This is your business, drop everything and prepare your wallet for profit.

What is needed? A simple and accessible thing: you need to develop it in a design program - collapsible grill. As a rule, such barbecues consist of 5 parts: a bottom, 2 sides with legs, 2 long sides with ventilation slots and a place for skewers. These parts must be connected to each other simple type groove connection (don't forget when designing). That is, you take a sheet of metal standard sizes and “cut” it into the components of your grill. One sheet can fit up to 20 grills, that is, about 100 parts. Make sure that there is not a lot of excess trimmings left. Although you can then hand them over to ferrous metal and earn a little more money. Well, does it look like a pattern and sewing so far?

The designed grill can be of almost any size: from miniature to stationary. Any metal can be used - from “black” to stainless steel of any thickness, the main thing is heat resistance. Besides, you don’t need to be a welder, have a garage, and generally don’t need to leave the house.

The production of such folding barbecues is as follows. You need to transfer the finished drawings and cuttings to a company that offers metal laser cutting services. All. The company will cut out ready-made parts for barbecues from metal. Sheet metal sold in the same companies, including all possible types stainless steels. They will also provide metal bending services if you have such an element in your barbecue. Cutting cost from 30 rubles per linear meter. Cutting a sheet of metal, excluding the cost of the material, will cost you an amount not exceeding 5 thousand rubles.

The most important thing in this business is originality. Since for the production of your barbecues you use laser cutting, then you can easily “cut” ventilation slots on the sides of your barbecues in various original forms of inscriptions and drawings. In addition to utilitarian properties, they will serve aesthetic purposes - in the dark, with a light fire, inscriptions and drawings will be beautifully illuminated by smoldering coals. You can use any inscriptions - from the general “Happy Birthday” to the names of brands of cars, motorcycles and other things, the limitation is your imagination and conscience. Also, you can easily put inscriptions on custom-made gift barbecues. Appreciate how beautiful and poetic the inscription on the grill sounds - “To the Ivanov family from the Petrovs” - well, isn’t it beautiful?

Average retail price such barbecues start from 2,000 rubles (or from 4,000 rubles for a stainless steel barbecue). With individual inscriptions, of course, it is more expensive.

It is better to use ready-made skewers; you can purchase a set of ready-made skewers or a grill at any hardware store. You can also provide for the production of covers for carrying your barbecues, that is, again, sewing comes in handy.

You can organize the production of folding gift barbecues at home. Since such production requires only a computer. Scheme of such a business:

1. Develop your own barbecue models.
2. Make a 3D visualization of their barbecues for clarity.
3. Write a short ad copy that you will distribute on social networks or local free classified sites.
4. Collect orders for “sheet metal” and turn them into finished products.

The main driver for selling your barbecues is not only the uniqueness of the design, but also the originality of the inscriptions; the louder and catchier, the faster you will receive an order from an interested client. When you receive finished products, you can photograph them in their assembled state and supplement the 3D visualization pictures with real images.

Another way to become your successful business on the grill - can be “cut” ready-made barbecues with various inscriptions and hand them over at a wholesale price for sale to various stores. To auto stores - with automotive wishes (Subaru is driving, BMW is driving, Lada is drinking). To the fishing store - with inscriptions for the fisherman-hunter (fisherman, don’t sleep, you’ll sleep half a liter, whoever gets up early will already be frying by lunchtime, etc.). Here you are limited only by your imagination, the design and surface of your grill.

What about welding? Do you want to work with your hands and with some passion? Yes please!

Production of fire bowls (outdoor fireplaces)

Fire bowls are a new product on our market that is gaining popularity. Fire bowls are needed for fires, amazing, right? :) Represent metal container on legs or foundation. In this hearth you can make a fire and burn fires without fear that the lawn grass around will be scorched, the soil or the decorative covering on the ground will deteriorate.

There are no standards in the production of fire bowls. You are limited by the laws of physics and your talents as a great welder. In production you can use laser cutting, welding, forging, mason and decorator skills, and don’t forget your sewing skills. Bowls can be stationary, portable, or folding. The cost of simple fire bowls is from 1,500 rubles. Individual and very beautiful hearths can cost from 300 thousand rubles. At the same time, the cost of finished hearths differs from each other by no more than 3-4 times. What is the main thing in this business? Right! Don’t get carried away, because a welder I know made a small fire bowl weighing 1.5 tons. It's funny to you, but I still have to redo everything.

The Tsar Fire barbecues came to you from the land of Siberia. And they are made in the Siberian style, durable and reliable.

Whatever people think of us as ordinary resellers, we present to your attention photographs of production. It may not be a super-factory, but there are people working there who do their jobs well and responsibly.

And no matter what you buy: a country grill, a collapsible grill or an outdoor grill, know that they are all of the same quality.

In the production of Tsar Fire barbecues, metal of at least 2-3 mm thickness is used. Additionally, the barbecues are reinforced with stiffening ribs and temperature protection.

Masters who make barbecues approach the issue with soul and knowledge of the matter, therefore, about such issues as height from coals to meat, quality and quantity

ventilation holes, fixing the skewers in the desired position, you don’t have to worry, everything is done as it should, and in addition, other nuances are taken into account. At the same time, we must not forget that buying barbecues "Tsar Fire" you buy high-quality Russian goods at reasonable prices, and not disposable consumer goods.

In this way, we hope that we have created a product that you will enjoy owning and be proud of.

We wish you pleasant barbecues on your new grills.