Smoke generator for cold smoked smokehouse drawings. We build a homemade smokehouse - a smoke generator for cold smoking with our own hands: drawings from experienced craftsmen to help

Smoking meat and fish products, as a way to give them a unique taste and aroma, as well as to preserve them to increase shelf life, has been known for a very long time. Smoked fish- an expensive, and at the same time very healthy delicacy. Smoked chicken or lard are rich sources of protein for the body. Many fellow citizens, buying these delicacy products in the store, wonder whether it is possible to prepare aromatic smoked fish or chicken on their own.

With the spread of the Internet, information about smoking methods, devices for this and ways to make these devices from scrap materials with your own hands has become publicly available. An important role in the spread home smoked Fashion also played a role. The trend of eating environmentally friendly products is pushing people to invent. As Lenin would say, “the creative energy of the masses” gives birth to more and more new designs for home smokehouses.

Actually, the definition contains meaning.

Cold smoking is a process of processing products with smoke, the temperature of which does not exceed 25 degrees Celsius. This type of smoking takes from 3 hours to several days, depending on the mass and type of product, and smoke temperature.

Hot smoking is a similar procedure, the only difference being that the processing is also accompanied by thermal effects. The smoke temperature during this preparation ranges from 45 to 120 degrees Celsius. The time spent on hot smoking is much less, 2-4 hours is enough, but cold smoked products will last longer.

Both methods of smoking meat, fish or chicken can be forced using an electrostatic field high voltage and smoke ionization.

Cooking meat and fish with cold smoke is becoming increasingly popular among smoked meat lovers. The cold smoking process can be organized relatively simply with my own hands even on the balcony of the apartment. The procedure for fumigating products with cold smoke does not require special technical knowledge or kitchen wisdom; you only need to make a smoke generator for smoking yourself. The rest of the cold smoking equipment is conventional wooden box or a cabinet in which products hung on a hook or laid on a grid are simply fumigated with cold or warm smoke.

How does the cold smoking process work?

Most people perceive cold smoking as an improved version of the classic processing of products with heat and steam. In fact, cold fumigation is chemically processing, therefore this scheme is closer to deep drying of meat and fish protein.

The basis of such processing is special device, a smoke generator for cold smoking that produces a vapor-gas mixture with special characteristics:

• The flow of smoke and gas is saturated with vapors of chemically active substances, aldehydes, acids, alcohols, carbon monoxide and moisture. Also present are the decomposition products of lignin and cellulose in the form of tar water and resins;
• The temperature of the vapor-gas flow is relatively low, no more than 40 o C, therefore there is no thermal “cooking”, like hot smoking, in the smokehouse.

There is only one way to obtain a stable gas flow with similar characteristics - to make a smoke generator for cold smoking with your own hands. Smoke entering the smoking chamber saturates the surface layers of meat or lard with chemically active substances, and that’s it, the product can be removed and sent to “rest”, under a canopy or in a cool place where there are no flies, dust, drafts and sunlight. About another day the process is underway absorption of settled sawdust decomposition products in the tissue of meat products.

For your information! Only after a day can you begin tasting and assessing how successfully the cold smoking process went. Before the end of ripening, the product may disappoint true connoisseurs of smoked sausages and fish.

To get an excellent bouquet of smell and appearance smoked products, it is necessary not only to choose a successful smokehouse design, but it is better to make a smoke generator with your own hands. As practice shows, for a real cook, the process of improving a smokehouse with your own hands, in an amicable way, is never completed; amendments, modifications and improvements are constantly made to the design, so it is important to know the structure of the smoke generator and be able to adjust its basic parameters.

The effect of cold smoking can be achieved with the help of chemical additives, but the taste of meat treated with chemicals is fundamentally different from the product that has passed through a stream of smoke, so it is easier to make a smoke generator for a cold smokehouse with your own hands than to risk your health and the health of your family.

Typical design and principle of operation of a smoke generator

There are two main smoke generator designs - pyrolysis and designs with external heat supply. For a smoke generator with external heat supply, you will need a heater of at least 1000 W, a thick-walled cast iron or steel body and a special smoke cooling system from copper pipe. As a result, the design turns out to be heavier and bulkier, but the quality of cold smoking using such a smoke generator is many times better than in a pyrolysis scheme.

For efficient work For such a smoke generator, it will be necessary to install a cooling system, circulation and a heating control circuit, for example, a rheostat or a thyristor load regulator, which complicates the work, but allows you to obtain very stable parameters of the smoke flow. Essentially, this is high-tech in the field of cold smoking.

Optimal installation device for cold smoking

This is how a real cold smoking system works.

The products are kept in a cold smoking chamber. The smoke flow is cooled in a special heat exchanger to 30-35 o C, the most important thing is that it is freed from water vapor and the heaviest components of the vapor-gas mixture, and a dried mixture saturated with volatile substances enters the chamber. Moreover, the mixture regularly circulates through a closed cold smoking circuit, releasing excess water and being saturated with new substances. What does this give?

Firstly, thanks to the presence of a cooler, the most smelly and harmful part of the smoke is removed - tar water and phenols.

Secondly, the flow of gases moves around fish or meat at a fairly high speed, which means it is possible to avoid two possible problems- cold hardening and characteristic bitterness of smoking. Cold hardening occurs in cases when the product, due to a temperature difference outside or insufficiently well-cleaned smoke from moisture, during cold smoking is covered with a thin layer of water, protecting the surface of the meat from deep penetration valuable smoke components. As a result, it turns out that the outer part will become oversaturated with cold smoked products, while the inside of the product remains raw.

Home version of a smoke generator for a cold smoking chamber

You can do both at home, but most lazy lovers of cold smoked products prefer the pyrolysis type of smoke generator for quite objective reasons:

• Simplicity of design; even tin cans and plumbing fittings can be used to assemble the most primitive generators;
• The pyrolysis smoke generation system does not require powerful heaters to operate; 5-10 W is enough to power an electric fan or compressor;
• In the flow flue gases significantly more active substances, lower temperature and more stable smoke flow.

Regardless of what diagrams and drawings of a smoke generator for cold smoking you use with your own hands, the smoke parameters will be approximately the same. The difference will concern the degree of smoke purification and the ease of maintenance of the device after its intended use.

The operation of the installation can be explained in the smoke generator diagram below.

Structurally, the gas generator consists of three main parts:

• Containers made of heat-resistant material, most often the body is made of of stainless steel or aluminum clad cast iron pipe chimney;
• Selection unit for hot gases formed due to the decomposition of sawdust at high temperatures;
• A compressor for supplying air to the smoke generator and pressurizing the sawdust decomposition products inside the cabinet for cold smoking of products.

Small beech or cherry chips are poured into the bottom of the smoke generator housing. Apricot, cherry, and apple are ideal for cold smoking. Worse are alder and beech; it is strictly forbidden to use coniferous wood, birch, aspen, poplar and a tree grown on the shore of a reservoir with stagnant water.

This is the most suitable raw material for producing high-quality cold smoke. There is a hole at the bottom of the case for air suction. After ignition, the compressor turns on, which pumps air into two tubes. IN in this case one tube is inserted coaxially inside another tube. This device is called an injection pump. When driving air flow smoke is sucked in and a vacuum occurs inside the smoke generator. Some of the air penetrates through the blower into the smoke generator housing and feeds the process of thermal decomposition of sawdust.

Theoretically, the process is completely autonomous and does not require human participation in the cold smoking procedure. In fact, in some cases, the sawdust is “cemented” by the smoke and resinous vapors released, and it is often necessary to tap on the body in order to collapse the burnt-out arch of fuel in the smoke generator and continue the cold smoking process.

The most popular cold smoke generator designs

With rare exceptions, in most cases, your own homemade smoke generator makes it possible to smoke products at an acceptable level of quality. Therefore, there are absolutely no problems in how to make a smoke generator. You can take any smoke generator circuit for cold smoking you like, proven in practice, and build it in accordance with the developer’s recommendations.

As an example of classic smoke generators, we can cite two options - with upper smoke extraction and with gas intake directly from the combustion zone in the lower part of the housing.

Advice! For the body of the cold smoke generator, use only heat-resistant materials; a stainless steel chimney flame pipe with a diameter of 125 mm or 150 mm is best suited.

You can find out how suitable a cold smoke generator is from such a material from the video:

Upper version of the smoke generator

The cold smoke generator with upper selection of decomposition products is a cylindrical stainless steel body, Bottom part which is closed with a lid on thumbscrews, in the upper cold part there is an injection unit connected to air compressor. The main thing is not so much to adhere to the dimensions exactly and design features smoke generator, how much to make it controllable or customizable to specific cold smoking conditions. In this case, it is extremely important to accurately reproduce the injector at the top of the device. The chimney tube can be made of copper or aluminum, or any metal with high thermal conductivity.

To install the injector, a coupling with internal thread is welded to the body. A bushing with an external thread is pressed onto the injector tube, which allows you to adjust the operation of the injection unit by rotation.

A mesh for ash is installed in the lower part of the smoke generator housing, a hole is drilled for ignition and air intake into the combustion zone. To make the generator more efficient, an intermediate unit must be added to the design between the chimney and the cold smoking chamber, shown in the diagram.

This solution will allow you to control not only the consumption of smoke, but also its temperature; accordingly, the quality of cold-smoked meat or fish will be much higher, and the amount of phenols entering the chamber with smoke will be reduced by half or three.

Diagram of a smoke generator with bottom flue gas extraction

Additional smoke purification can be achieved using a copper pipe built into the generator housing, called a vapor-gas mixture elevator. In this case, the design of the smoke generator looks like this.

The body is made by welding from sheet metal, in the lower part of the structure the bottom is welded hermetically, leaving only a threaded hole for igniting sawdust, which is closed with a bolt after starting the smoke generator. Sawdust is filled to a level of ¾ of the height of the generator housing. Air is supplied from the compressor vertically copper tube, and combustion products are discharged through the side fitting in the upper part of the housing. The smoke generator can also operate in reverse order, if after chimney supply air, then combustion products and smoke will rise up the copper elevator, cool and be freed from phenolic water. In addition, the sawdust in the smoke generator will be dried and loosened by smoke.

Compressor for smoke generator

In addition to the injector and cooler, the third adjustable component of the smoke generator is the compressor. Most often, converted low-power computer coolers or even aquarium compressors are used for these purposes. The most successful solution can be called the option assembled compressor for a do-it-yourself smoke generator based on a 12-volt beach device for inflating mattresses and inflatable sofas, as in the video:

Advice! TO standard device you just need to add a speed controller, and you get the ideal compressor for a smoke generator. All other options are either too low-power or cumbersome.

Conclusion

The smoke generator body must not be made from any painted or tin-plated containers, such as cans or other containers. Tin, lead, solders, paint - everything that comes into contact with the flow of smoke and heated vapors of acids and alcohols sooner or later turns into a volatile form and ends up inside the cold smoking chamber. In addition, if the design of the smokehouse plans to use an electrostatic field, it will be necessary to very carefully clean the smoke from tar and water.

Cold smoking, be it fish, meat, poultry or cheese, is a rather lengthy process. During this time, pathogenic microorganisms are destroyed and the products are saturated with exquisite taste and aroma. And the products themselves can be stored after cold smoking long time. Cold smoking requires smoke with a temperature of no higher than 40C. And in order to reduce the temperature of the smoke from the fire, it was located at some distance from the smokehouse. The smoke went through a chimney in the ground and naturally cooled. This was the case before (although some people still use this method). Currently, a smoke generator is used to simplify the process of cold and hot smoking.

The basic principle of operation of a smoke generator is the smoldering of wood chips or sawdust with insufficient oxygen. Industrial and factory systems have automation for sawdust dosing and air flow speed and, as a result, a minimum of operator participation. But you can assemble a homemade smoke generator no worse than its factory counterparts.

How to choose the right smoke generator

To make a smoke generator yourself, you need to understand the principle of its operation and know its schematic structure. At home, the most optimal smoke generator for cold smoking is considered to be one that is easy to disassemble for cleaning; it must be mobile so that it can be moved to another place. Not large in size and economical, at the same time it should be productive for your volume. Possess a simple design and maximum strength. To ensure that the smoke flows in the required flow, an adjustable air blower is installed in the smoke generator.

Most smoke generator circuits have an upper smoke intake or a lower smoke intake. In the first option, the smoke from below passes up the combustion chamber through the wood chips, is partially cooled and enters smoking cabinet. The disadvantages of this type include frequent attenuation of wood chips during smoking; a more powerful compressor is needed. And during operation, the condensate that forms flows down the wood chips, saturating it.

With lower smoke intake such problems do not arise. But it is necessary to increase the length of the chimney or make a special cooler in the form of a cylinder for additional cooling of the smoke. And also control the temperature of the supplied smoke.

Important! Whatever the design of the generator (lower or upper), before loading wood chips into the combustion chamber, it is necessary to dry it. Wet fuel produces a lot of condensation when smoldering. Therefore, pre-drying and moisture control of the chips is recommended.

How to make a smoke generator for a smoking cabinet

The smoke generator for a cold smoked smokehouse consists of several modules:

• The combustion chamber
• Ash pan
• Smoke pipe
• Condensate collector
• Ejector
• Fan unit

Do-it-yourself smoke generator components for cold smoking, drawing with a description of all components.

The combustion chamber

Wood chips smolder in the combustion chamber; before you start making them, you need to decide on the material. Usually the chamber is made from a pipe, preferably from food grade stainless steel. The pipe can be either round or square; you can use a fire extinguisher of a suitable size. The pipe body should have a diameter of 90-115 mm, the height of the pipe should be from 50 cm to one meter. Stainless steel chimneys are available in plumbing and heating stores. various diameters and lengths that are ideal for the combustion chamber. You can also buy plugs for the pipe there.

Grate and ash pan

A grate made of perforated metal is installed in the lower part of the combustion chamber. The wood chips burn on the grate, and it also prevents the wood chips from falling down. The grate bars can be made from a metal sheet of suitable thickness, often by drilling holes with a diameter of 4-6 mm. A hole is drilled in the pipe just above the grate for
igniting wood chips with a diameter of 7-10 mm. This hole also serves as a blower. In some designs, two holes are made opposite each other. If necessary (too high flow rate fuel) one hole is covered.

Under the grate there is an ash pan, which is also the bottom cover that serves to collect ash. The removable ash pan is convenient because it can be emptied of its contents at any time and the cleaning process of the chamber is simplified. The dimensions of the ash pan are 4-6 cm in height. At long work The volume of ash in the smoke generator is very small, so this size of the ash pan is enough for one or two loads.

Smoke pipe

From the combustion chamber, warm smoke enters the chimney, where it is partially cooled. The larger the volume and height of the chimney, the better the natural cooling. As practice has shown, it is better to make the hole for the outlet pipe at a height of 5-7 cm from the grate. The outlet pipe inside the combustion chamber does not need to be protected with a mesh (limiting the entry of chips or ash into the pipe), this can lead to rapid coking of the inlet.

First comes the 3⁄4 pipe, then the 3⁄4 cross. A plug is screwed into the end of the cross for inspection and cleaning. A 50 cm long pipe goes to the top through which the smoke enters the ejector and then into the smoking cabinet. This pipe serves to cool the smoke. The length of the pipe usually does not exceed the length of the combustion chamber. In some smoke generator designs, vertical pipe replaced with a pipe bigger size, equal to the diameter combustion chambers. I rightfully believe that warm smoke cools down better.

Condensate and resin container

Along the vertical section of the chimney, the smoke rises, condenses on the walls of the pipe and flows down. In addition to moisture, this condensate also contains harmful substances and resins, which are not needed on the smoked product. At this stage, the smoke is purified from heavy unnecessary fractions. A condensate collection tank is installed at the bottom of the cross.

The condensate collector is made from ordinary glass jar with thread and a lid for it. This design is convenient for quick cleaning.

Ejector

One of the main components for a cold smoked smoke generator is the Ejector. It is installed on the upper 3⁄4 tee of the chimney. The ejector consists of an air supply fitting into which a tube with a diameter of 6-10 mm is attached. A quick-release connection is used as a fitting for watering hose. A tube made of aluminum or
stainless steel, if necessary, the hole for the tube is drilled to the desired size.

After screwing the fitting into the tee, the tube should protrude by 1.5-2 cm (green mark in the figure), this is selected empirically during testing of the device. This distance has great importance in the operation of the smoke generator. Therefore, when assembling the tube, you need to take it with a reserve.

Compressor or fan for smoke generator

The air required for uninterrupted smoke draft is supplied to the ejector fitting. The most common device for this is an aquarium compressor for a smoke generator or use a computer cooling cooler. Instead of buying a ready-made device, you can make a compressor for the smoke generator with your own hands.

It will require a housing, which uses an electric junction box suitable size. Radial fan(snail) for PC can be purchased at any
computer store. Be sure to install a fan speed controller made according to a simple scheme. 12 volt power supply. Second part of the quick release coupling. Next, using glue and screws, the fan unit for the smoke generator is assembled.

How to handle a smoke generator

So, the smoke generator for smoking is made with your own hands, all that remains is to put it into operation.

1. Pour the required volume of dry wood chips into the chamber with a fraction of 7-12 mm. Close the lid. How much wood chips should be added per hour of work? The consumption of wood chips in a smoke generator is individual for each person. Depends on several
   parameters. Chip moisture content, wood chip fraction, compressor power, pipe diameter.
2. The compressor turns on at full power.
3. Light the wood chips in the pilot hole using a gas torch.
4. After igniting the wood chips, set the required fan power for the desired amount of smoke.
5. After 2-3 smoking processes, it is necessary to clean the chamber, chimneys, and grates.

. Full, step by step description with comments, photographs, diagrams and drawings.

Almost everyone loves smoked products; home-smoked fish or meat is especially tasty when you know for sure that no preservatives were added during the cooking process, especially smoke smoke (various meat processing plants are very fond of it to reduce the cost of production). The smoking process itself takes a lot of time, so the equipment should not fail. If you decide to make a smoke generator for cold smoking with your own hands, the drawings and some features of assembling the device given below will come in handy for you.

Homemade smoke generator option

One of the main elements for high-quality smoking is the source of smoke. Typically, shavings or sawdust are used, which burn slowly inside the generator. At the same time, you can assemble your home smoke generator in such a way that one load of firewood will be enough to operate autonomously for 24 hours. To do this, it is enough to reduce the air flow and increase the volume of chips in the loading chamber.

There are also a lot of assembly options, it all depends on technical capabilities and purposes of creation. There are three main elements, without which no device will function correctly:

• Container (combustion chamber);
• Ejector;
• Air pump.

At the same time, the process of smoking products has its own subtleties that must be observed:

• Minimum temperature of smoke entry;
• Duration of the process;
• Do not use pine sawdust;
• All products are pre-cleaned before smoking.

To comply with all these features of the process, you need to collect the main elements correctly and carefully. And to make the products in your homemade smokehouse especially tasty, it is recommended to use chips of alder, cherry, apple, pear or willow.

Helpful information! Once your smoker is ready, try different wood chips to find the one that works best for you. the best option, because each of them gives its own special taste.

Let's move on to the features of the main elements of the smoke generator and their assembly.

Making a smoke generator for cold smoking with your own hands: drawings of the main elements and assembly procedure

First you need to prepare the elements that will be required to assemble the equipment. You can use the following drawing in your work:

So, to install a smoke generator for a cold smoked smokehouse with your own hands, you will need:

• Pipe, usually stainless steel is used. Cross section - 100 by 100 mm (it is recommended to take a diameter of 10–12 cm for a round pipe).
• Parts metal pipe up to 400 mm, diameter 2.5-4.0 cm (usually used for hot smoking).
• A corrugated plastic pipe 2-3 mm or a metal sleeve, the diameter of which will correspond to the chimney pipe.
• Compressor (you can take an aquarium version).
• Tee with a cross-section corresponding to the diameter of the smoke channel.
• Wires for connecting elements and.
• Thermometer.

All components are in open sale, and often are even at your fingertips, so getting them out won’t be difficult. There are also a lot of drawings, you can find them on the Internet and choose the one that suits your idea.

To connect the elements, also prepare welding machine and Bulgarian. If you have never worked with them, then it is better to invite someone more experienced to help. The main difficulty lies in welding the fitting, making a door for the firebox and removable covers at the bottom and top.

Related article:

In a separate publication we will talk about making the right choice of this device according to your tasks and budget.

We assemble a smoke generator with our own hands for cold smoking: video of the process

When you have prepared the drawings of the smoke generator for cold smoking, we begin to assemble the parts. Here are the main elements and sequence of equipment assembly:

• First, we cut off a piece of pipe for the body (0.5 - 0.8 m).
• Under external diameter of this segment we make the upper and lower covers. In this case, the bottom should have sides on the sides so that the ashes do not fly out.
• On the sides of the base, slightly above the sides, drill several holes that will serve for ignition and oxygen supply (diameter 0.6 - 0.8 cm)

• To make it convenient to use the smoke generator, weld the legs, which should be about 15 - 20 cm in height.

Note! If you use a removable bottom, you will not need side doors in the firebox. For a deaf person, make a door and place it on several hinges; in this case, you need to make slits for air to flow in, just like in conventional ovens.

• The top cover must fit tightly onto the pipe, and it is also necessary to make a piece so that the unit can be opened.
• Now we weld the chimney on top of the base, retreating 50 - 80 mm from the cut.
• Weld the fitting perpendicular to the wall, it is necessary to maintain a protrusion 60 - 80 mm long. Before welding, the ends of the part should be equipped with threads for the tee.
• After welding work attach a tee, and 2 pipes to it - one down, the second to the smokehouse.

For correct process preparing cold smoked products, we collect all the elements into one system:

• Place the generator on a base that is made of fireproof materials, such as a concrete slab.
• Place about 0.5 - 1 liter of dry wood chips.
• Connect the pipe and chimney to the smoking chamber.
• Light the wood chips using the special drilled holes.
• Start the fan.

The process has begun, the tee acts as an injector. If you have assembled everything correctly, the combustion process will occur independently and your additional participation in the operation of the device will not be required.

Note! You can change the temperature yourself by changing the length of the chimney.

When assembling a smoke generator for cold smoking with your own hands according to the drawings, it is quite possible to use a pan, can, or other containers in the form of a cylinder as a body. You can assemble the model without a fan, but it will function worse, since most often the natural draft is not enough for the effective process of preparing delicacies.

• If you do not want to assemble such a unit yourself, you can buy a smoke generator for cold smoking, the price of which will vary depending on the performance, chamber volume and company.

• When assembling a smoke generator for cold or hot smoking, do not forget to use the drawings and prepare all elements for assembly in advance.
• From correct sequence assembly and good welding determine how well the unit will perform. You can also try sawdust and wood chips different breeds trees to understand which shade of taste you like best.

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Meat is a traditional dish on our tables. It can be cooked different ways, however, such a heat treatment option as smoking is very popular, and the device is a smoke generator for smoking. The procedure allows you to not only make a long-lasting dish from a perishable product, it makes it possible to obtain a special taste and aroma that is incomparable with any other processing method. And let the market household appliances More and more different devices are appearing; do-it-yourself smoking is still at a premium.

Note: Smoke plays a special role in the procedure; it gives the dish not only an excellent taste, but also a special aroma. And even though many people are starting to use ready-made devices, there are plenty of people interested in using homemade devices.

This and good way save money, and a great opportunity to get additional pleasure from the opportunity to do something yourself. After all, with a little effort, you can make a generator with your own hands.

Smoking is a fairly lengthy process that also requires certain skills. Certain conditions must be met:

• minimum temperature of incoming smoke;
• processing should be long-term – from several hours to several days;
• You can use sawdust from fruit trees, but not coniferous species trees;
• products must be processed - peeled, washed, salted, dried.

Taking into account the skills of the cook and understanding of the intricacies of the procedure, the result is determined. The device also matters, especially if you make the smoke generator yourself. For him, the most important thing is the correct location of all elements and the flow of low temperature smoke. All this together makes it possible to hope that it will turn out very tasty and presentable.

Homemade with a smoke generator

• alder;
• cherry;
• Apple tree;
• pear;

Thanks to different aromatic qualities, dishes are obtained with different taste characteristics. It is enough to make a smoke generator for smoking with your own hands to start controlling the process.

About smoke

Smoke is a natural antiseptic that is valued by smokers. After all, after such processing, harmful microflora does not form in the product for a long time. In short, the shelf life increases and the dish acquires special taste qualities. Smoke can be used to treat game, meat, and fish.

Smoke produced by a smoke generator

Thanks to the generator, you can obtain smoke with the necessary characteristics. Its injection is carried out due to the operation of a fan or a temperature difference. Sawdust also plays an important role.

Service

The procedure consists of supplying sawdust, as well as subsequent cleaning of the container from decayed elements. If you are using a self-made smoke generator for cold smoking, you will probably have to perform the procedure yourself. However, if applied ready-made option, it is quite possible to automate the process. In large productions, an operator is used for monitoring.

Advantages of ready-made options

Making a generator yourself is not an easy task. This requires certain skills, materials, and time. Therefore, many do not dare to take such a step, but buy a ready-made electric smoke generator. Such devices are very popular because they have the following advantages:

• high performance;
• low power consumption, which is comparable to the consumption level of a switched-on incandescent lamp;
• in the heat chamber, smoke is purified, as a result of which resinous substances settle on the walls and are then removed;
• provided complete combustion sawdust;
• ease of maintenance;
• high reliability of the device.

All this ensures the demand for devices and high efficiency of the procedure. Next, we will consider several models of ready-made options.

Original Bradley Smoker

Bradley Smoker is a specialized manufacturer of devices for creating smoked products. Distinctive features manufactured devices – modern design, high reliability. The devices preserve the natural taste. To provide the process with smoke, briquettes are used, the supply of which is organized automatically.

Smoke generator Original Bradley Smoker

SHOWMAKER

This device not only provides automatic feeding of hardwood briquettes, but also electronic control. The power of such a device is sufficient to organize a process in a small enterprise.

Smoke generator with compressor and sawdust of different species

Weber-Stephen

This American device is more suitable for private use. The fuel for such a device is coal. Therefore, it can be used as a grill. Many of the manufacturer's models are used for industry. Therefore, such devices are used quite rarely in private property.

Smoke generator brand Weber Stephen

How is it used?

The purchased version of the smoke generator is used as follows. The products are loaded into the cabinet, which is closed. Sawdust should be filled into the bunker (about 70% of the bunker). The smoking chamber must be filled with products. During smoking, control of the intensity of smoke coming out of the cabinet is required.

Note: The duration of the process is determined by the product. For example, it will take 24 hours for lard or mackerel, and 8 hours for capelin. Poultry meat will require longer processing.

It is very important to regularly wash the casing during operation. Once cleaned, it can be reused. It is also worth considering a few more recommendations:

• to speed up the smoking process, it is necessary to install an electric heating element inside the device to ensure heating of the sawdust;
• the taste of the dish is determined by the type of wood chosen;
• you can add a little to the sawdust grapevine, which will provide an original pleasant taste;
• dry weather is optimal for the procedure;
• The smoking temperature must be maintained at 30–35 degrees.

Safety

The smoke generator design has its own characteristics, so you must follow the safety rules:

• the device is installed on a durable, fireproof surface;
• It is best to use a metal case with a layer of heat-resistant paint;
• electrical wiring must be removed from the source of exposure to high temperatures;
• in case of unforeseen circumstances, the control unit must be equipped with an automatic shutdown element.

Simple design smoke generator for smokehouse

By following these rules, you can prevent not only equipment breakdown, but also injuries and other health problems.

Creation

Let's figure out how to make smoke generators for cold smoking with your own hands, and how such a device can be made yourself.

As a rule, the design includes the following elements:

• source;
• smoke cooling system;
• fuel;
• system for supplying smoke to the smoking chamber.

The source of heat generation can be:

• coal;
• wood chips, sawdust;
• firewood;
• electricity.

DIY smokehouse with smoke generator

The most optimal smoke generator device is one that involves the use of sawdust.

Smoke generator application option

Cold smoke

Typically includes:

• laying out the pit for the firebox;
• laid underground;
• the filter ensures product purity and protection from soot;
• installation of the smokehouse itself.

Smoking process using a smoke generator

However, the process may be accompanied by one drawback - increased temperature, which precludes cold smoking. To do this you need to do the following:

1. The length of the chimney should be increased, which will allow the smoke to cool.
2. Running water can help cool the smoke. Therefore, modernization of the design will be required.

Assembling an electric generator for a smokehouse is easy enough to do with your own hands if you use drawings and diagrams. The electric stove is heating element, and cooling of the smoke is ensured by the length of the pipe.

If you want to make a wood-burning smokehouse, assembling it is even easier. The design of such a smoke generator is based on a potbelly stove. The length and number of bends in the pipe determine the temperature of the smoke. It is lower the higher the indicators.

Smoke generator for smokehouse in active action

The size of the smoking chamber is determined by how many products are planned to be processed at a time. If the procedure will be performed once a year, then you can take an ordinary bucket made of metal with a lid. A hole is drilled at the bottom, the diameter of which must coincide with the smoke generator tube. You need to make a hole in the lid to allow smoke to escape.

Homemade smokehouse with smoke generator

The smoke generator device may include various elements: frame, fan, drum, heat chamber, electric drive.

As you can see, it is quite possible to make the device yourself; all you need to do is show patience, persistence and set aside some time. Then everything will definitely work out!

Option for a smokehouse with a smoke generator