Road plate PD10. Road slab PD10 Product quality control

Road slabs with a hole for a hatch PD 10 These are reinforced concrete products that have become the most widely used. Almost the entire field of road construction cannot do without such elements. Arrangement technical structures Reinforced concrete slabs make it possible to obtain durable and strong structures that are reliable and resistant to various influences. Wells must be covered with special slabs with a hole for a hatch -base plates PD 10 . Special shape and hole required diameter allow them to be used for many types of wells and other technical structures.

1. Options for writing markings.

Plates with a hole for a hatch PD 10 are manufactured in accordance with currentGOST 8020-90 and the marking indicates the type slab product and him size range. The designation can be written in the following ways:

1. PD 10;

2. PD-10.

2.The main scope of application of the products.

For existing wells it is often usedslabs with a hole for a hatch type PD 10 . These elements allow you to reliably cover the structure, providing functional protection from external debris, people falling or technical means into the hatch, protection against ground collapse and other functions. BecausePD 10 are made from high-strength materials, then finished design a hatch covered with such a slab is capable of withstanding high loads - heavy weight from passing vehicles and equipment.

During operationslabs PD 10 manifest themselves as durable reinforced concrete products, as they are resistant to low temperatures, exposure to water or other aggressive media. These products are subject to mandatory processing, since in road construction (they are used to organize storm wells on highways and highways) use chloride salts to de-ice roads. Without chemical and hydrophobic protectionroad slabs with a hole for a hatch PD 10 are not allowed for use; in harsh aggressive environments, the elements quickly collapse and lose their strength characteristics. Compliance with the manufacturing technology and data processing of reinforced concrete slabs allows us to demonstrate high technical specifications even with prolonged use and in changing climates.

Plates with hole PD 10 can be used for constructing drainage, sewer and other round underground wells. The scope of use of plates is not limited to this. Yes, reinforced concreteslabs PD 10 can be laid in city communications when arranging drainage, as well as network and gas pipeline wells, and in different lines communications. These reinforced concrete products are less commonly used for the construction of airfield structures and military training grounds.

3. Designation of product markings.

Reinforced concrete road slabs with a hole for a hatch PD 10 marked according toGOST 8020-90 , according to which they indicate in the designation: product type P - plate, 10 - size group. dimensions slabs make up2800x2000x220 , where the length, width and height of the product are written respectively.

Additionally, the permeability of concrete can be indicated: “N” – normal. “P” – reduced, “O” – especially low. For product marking, parameters such as geometric volume are also used -1,232 , volume of concrete – 0,99 , product weight –2480 . Symbol, weight and date of manufacture of the concrete product must be applied with indelible black paint on the outer side surface.

4.Main materials for manufacturing and characteristics.

Plates PD 10 for hatches must be made using vibrocompression technology. Heavy and especially heavy concretes are used as materials. To increase strength and performance characteristics apply crushed gravel, fine sand and purified water. The concrete must correspond to the grade in terms of compressive strength - no less than M200, which corresponds to a strength class of no less than B15. Operation in winter period These slabs are determined by the frost resistance grade - at least F50 and F100, that is, at least 50 freeze-thaw cycles. Water resistance must correspond to grade W2, moisture absorption up to 8% is allowed.

All reinforced concrete products are subject to mandatory reinforcement, which allows the slabs to be used under conditions of increased squeezing and compressive deformations. They use steel frames with rods for reinforcement of classes At-IIIC and At-IVC - according toGOST 10884 and A-I, A-II and A-III byGOST 5781 . Additionally, special mounting loops must be installed in the body of the slab element - according toGOST 10922 . All steel products are subjected to anti-corrosion and chemical treatment, which extends their service life.

One of the most important components in the design of various types of motorized equipment is the engine starting system. The reliability of operation, the speed of switching on the motor, and therefore its correct operation directly depend on it. The PD 10 launcher is installed on MTZ tractor equipment, which is rightfully considered the most common.

The PD 10 starting motor is designed to ensure stable starting of the engine of MTZ tractors; it stands out among other analogues with its excellent technical characteristics and high stability of operation. It is a standard launcher equipped with one cylinder. Its working volume is 0.346 liters, which is quite enough to start the engine even in unfavorable conditions. The power of the unit at 3.5 thousand revolutions reaches 10 hp.

Having studied specifications product, it should be noted that it is a two-stroke type, equipped with a crank-chamber purge. The engine runs on a gasoline mixture, the quality of which is regulated using a carburetor, which allows for finer tuning of the engine. The operating principle of such a device is extremely simple.

First, the PD-10 is started through a standard tractor starter, after which it is connected to the main engine vehicle. With the help of mechanisms, rotational energy is transferred to the gearbox and, subsequently, the tractor crankshaft gains the necessary speed for stable independent operation. After the main engine has reached operating condition, the starting analogue stops operating.

Diagram of the PD-10 starting motor

The starting motor of this brand consists of a number of components and appears to be a complex technical unit designed to ensure a stable start of the MTZ tractor engine. Studying its structure, we can highlight the following key elements designs:

• cylinder. Attached to the crankcase using nuts. Purge channels, strategically located tangentially to the circumference of the unit, reduce leakage of the mixture into the exhaust. The cylinder head is equipped with a spark plug;
• piston. Made from high strength aluminum alloy. His distinctive feature is a spherical bottom, which improves the quality of cleaning the cylinder from exhaust gas. Wanting to achieve correct position piston, it should be placed so that the arrow on its bottom points towards the rear axle shaft of the crankshaft;
• connecting rod mechanism. Made of special grade steel, equipped with a bronze bushing. The mechanism heads are one-piece, and the bearing is double-row, roller type;
• gears;
• crankshaft. Roller bearings with rubber seals act as its support. In order to equalize the centrifugal force, the knees of the cheeks are equipped with special weights;
• The cooling system of the unit is connected to a similar system of the main motor.

These elements are key and take the most active part in the operation of this engine. At the same time, there are many other components, such as pins, rings, windows and other components.

PD-10 maintenance

As a rule, the launcher will not require much time from the owner to carry out maintenance work on the unit. It is important to remember that the use of fuel in pure form, without a preliminary mixture with oil, is strictly prohibited, as this can lead to engine damage and subsequent failure.

In order to refuel the engine, you will need to mix pure gasoline of proper quality and motor oil in a clean container, strictly observing the proportions of 15:1. When refueling, it is necessary to use a special filter funnel, which will prevent large and small contaminants from entering the internal components of the unit.

Scheme PD-10

As you use it, you should wash the fuel tank sump, and promptly wash or replace the air filter. It is recommended to do this every 480 hours of use. Since many problems that arise with the starter are associated with unsatisfactory cleanliness of the air filter, it should be periodically removed and cleaned, following the following instructions:

1. Remove the air purifier protective cap and limiting mechanism.
2. Remove the filter.
3. Rinse it in diesel fuel, then moisten it with oil.
4. Install the filter, restrictor mechanism and cap.

It is necessary to pay due attention to the maintenance of the gearbox operating in conjunction with the PD-10. First of all, the oil should be changed after 960 hours of operation, and topped up every 480 hours, as needed.

At similar intervals, the operation of the clutch assembly should be checked. During operation, it is necessary to remember that the operating time of the launcher should not be more than 10 minutes, otherwise the likelihood of its failure increases significantly.

Setting and adjustment

Its technical performance, as well as the stability and efficiency of operation, depend on the correct tuning of the engine, including the PD 10u. Adjustment of the device is carried out in several stages, the first of which is considered to be setting the carburetor.

To do this, you should set the length of the rod between the damper and the regulator, and then adjust the engine operation at low speeds. After this, they begin to adjust the crankshaft, which can be done using the appropriate spring. The more it is compressed, the higher the engine speeds.

Then, you need to start setting up the ignition system, and the last, final stage will be setting up the mechanism responsible for turning off the drive gear.

Conclusion

PD-10 can be called one of the most important components installed on tractors manufactured by MTZ. They have the necessary characteristics for stable engine starting and are unpretentious in maintenance and care. Thanks to this combination, the 10 series launchers have become incredibly widespread.

Description

Product Description

The PD-10 base plate is a reinforced concrete product designed to support a well hatch. The element is used when laying city communications during the laying of roads - water supply, network, gas, drainage wells, communication lines. The products are produced in a rectangular shape with a recess for support. well cover and a hole of the required diameter.

The PD-10 slab is made from heavy, high-strength concrete and reinforced with prestressed reinforcement. The element is characterized by strength, durability, frost resistance and increased resistance to corrosion.

Marking of slab PD-10

An alphanumeric designation is applied to the surface of the product. The first group informs about the type of element, then the diameter of the hole is indicated. The second part contains information about the vapor permeability of concrete and special design characteristics (niches, cutouts, embedded parts).

Application area

The PD-10 base plate is tested in all respects, the data of which is entered into the technical data sheet for each batch. The product is used when installing wells for various purposes and prevents subsidence of the structure, the penetration of precipitation and debris into the structure.

Question answer

- Delivery cost?
Delivery is calculated based on the distance of your facility, from the warehouse, as well as the tonnage and dimensions of the products.

-Where are you bringing it from?
Delivery is carried out directly from production. Production facilities are located throughout the central region, and before entering our network, they undergo strict quality control by the legal, accounting and quality departments.

- Where is the post office?
For the convenience of users, we have created a system for distributing the load on managers; if 1 person checks mail, this significantly slows down the work or even leads to the fact that read letters are lost. You can leave a request through the form at the top of the site “Leave a request”, it will go to a free manager and they will call you back within 5 minutes.

- Do you have a mobile number?
For the convenience of users, we have created a system for distributing the load on managers; if a mobile phone is specified, then only 1 person can talk on it, and it will be difficult to reach him during the season.

- Why so expensive?
The price of a product consists of several components, the main one being the cost of the material, which determines the quality of the final product. There is also a markup from the factory and a markup from the trading company, we work on the terms of a dealer discount, so we don’t have a markup separate from the factory, we make money from the fact that the factory shares part of its profit with us, and we, in turn, provide the factory with volume to ensure uninterrupted operation .

- Why can’t you order less than 15 thousand? Do you work only in wholesale?
Some items are manufactured in nearby areas and shipping of these items adds significant cost to the product. We calculated that when ordering more than 15 thousand, the benefit from purchasing products from us becomes greater. If you have a small request for products that are manufactured in your area, it will be cheaper to purchase products at nearby factories. Unfortunately, at the moment we do not have a single plant in the Moscow region that has passed our quality check.

- Where can I pick it up?
The products are manufactured in different factories, region and city, the manager can tell you, because the factory is different for each product.

- Why is delivery so expensive?
Delivery is calculated based on the distance of the object from the factory warehouse. The delivery cost is divided by the number of items based on the weight of the product; if you order 1 item, the entire delivery cost will fall on it, but if there are 10 items in the order, the delivery price will be equally distributed over these 10 items.

- Do you work with VAT?
Yes, the company Beton Project LLC works for OSNO and is a VAT payer. All prices on the website include VAT.

- Why is only the office listed on the website and not the plant?
We are a dealer of factories and operate at our office address. Because Our list contains a significant number of factories that have passed our inspection; it is not rational to post all the addresses of factories with products, which would complicate the search for the right factory. If you are interested in where this or that product can be exported, you can always check with the Manager or use our delivery.

- Do you have a warehouse in Moscow?
We do not have a warehouse in Moscow or the Moscow region, because... this will have a negative impact on the cost of the product because it will entail additional costs.

- What kind of plant? What is the name of?
The products are manufactured at different factories, you can always come to the factory and see for yourself the quality of our products. Also, if you have any doubts, you can pay for the products directly to the factory.

Well slab PD10 - monolithic reinforced concrete with round hole under the technological hatch and a recess into which the cover of the round well is installed. This design allows you to tightly and firmly fix the components of the well and prevent shifting under load. PD10 well slabs are indispensable when the well is located on a road surface with heavy vehicle traffic. Their purpose is to protect engineering infrastructure from the effects of dynamic loads from passing vehicles.

Application of well slabs

Installation of heavy, reliable slabs allows you to extend the service life of wells. The unified form allows them to be used for all types: drainage, sewer. The slabs can also be successfully used for other structures, primarily with service hatches, for example, when laying drainage and communication lines, installing inspection and communication wells for water supply and gas pipelines. The products are often used in the construction of military training grounds, helipads and auxiliary airfield structures. Precast concrete products protect roadbed from subsidence and deformation at the location of the well, Different kinds vehicles can safely pass through such areas. In this case, the manhole cover must be mounted so that it is flush with the road surface.

To manufacture PD10, durable and dense heavy grade concrete and powerful reinforcement with prestressed reinforcement are used, which significantly increases wear resistance. For ease of installation and transportation, the design includes mounting loops: a heavy slab will be lifted onto them when using cranes.

Quality control

PD10 is standardized for strength, water resistance (moisture absorption cannot exceed 8%), and frost resistance.

The product must be marked: the letter part indicates its category, and the digital part indicates the hole diameter rounded to the nearest dm. If necessary, additional information about the permeability of the concrete is then provided, and design features: presence of niches and cutouts, additional holes, number of mortgages. During the quality control process, products in which parts of the reinforcement protrude from the concrete layer are strictly rejected. When used under load, such products quickly begin to crumble, and the exposed reinforcement is subject to corrosion. This may threaten road safety. Control of crack resistance is also required; only minor surface cracks formed during concrete shrinkage are allowed.

Ready-made PD10 is additionally treated with hydrophobic and anti-corrosion compounds, as they are often used in aggressive external conditions, for example, as storm drains on highways.

The well mine is constantly exposed to external threats. The most dangerous among them are flooding with groundwater and strong ground pressure. To prevent damage to communications, the bottoms of PD-10 wells are installed during the installation process.

This reinforced concrete element with a frame made of of stainless steel protected from cracking and freezing. After installation, the shaft will be sealed and engineering Communication- protected.

Main characteristics of PD-10 slabs

• The element has a round shape, making it convenient to place inside the prepared shaft.
• The production uses heavy concrete with a strength grade of at least B-22.5. This parameter guarantees protection against soil pressure and cracking under the weight of wall rings.
• The degree of moisture resistance is W-8. The product will not absorb groundwater. Gradual swelling of concrete is excluded. This is important because during the winter, water can freeze and expand, causing internal cracks. With our products you are protected from this.
• Frost resistance not lower than F-100. The product can withstand more than 100 freezing and thawing cycles. This is especially true for the Russian climate with cold winters and frequent frosts on the soil.

How to make an order?

To buy PD-10 well bottoms, contact the ZhBI TORG company. We ourselves produce products in strict accordance with GOST 8020-90. The products are made of high-quality concrete with reliable reinforcement protected from corrosion. We have provided steel brackets on the surface - with them it will be more convenient for you to lower the slab using special equipment. Leave a request on the website or call us at the indicated numbers to clarify prices and other details.